Patents by Inventor Krzysztof Jan Wajnikonis

Krzysztof Jan Wajnikonis has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11906079
    Abstract: A telescopically assembled, Merlin™ Family Connector is provided with one or more sets of threads on substantially matching frustoconical surfaces of a pin and a box of the connector. Strengthening means are introduced involving at least one of: a mechanical stiffening clamp interacting with an outside surface of the box or a mechanical stiffening clamp interacting with an inside surface of the pin. The stiffening clamps may include systems of arbitrarily oriented ribs and/or fairing surfaces. The said strengthening means may be essentially annular clamps that would have relatively regular shapes essentially conforming to the external or internal surfaces of the box or the pin, respectively. The above modifications can be introduced to traditional connectors and to connectors designed to transfer high torsional loads.
    Type: Grant
    Filed: October 28, 2022
    Date of Patent: February 20, 2024
    Inventor: Krzysztof Jan Wajnikonis
  • Patent number: 11905767
    Abstract: This invention builds up on technical features and on the industry experience with the use of Merlin™ family connectors. In addition to friction, structural means utilized to transfer high torsional loads include dog-clutch teeth and may also include: interlocked thread systems, shear pins, keys and splines, all used in isolation or in arbitrary combinations. Static and fatigue bending load capacities of the connectors remain high, while the axial load capacities may or may not be high, depending on the design requirements. Connectors according to this invention can be built as new, carefully optimized designs. In some cases upgrading existing Merlin™ family connector designs to increase their torque transfer capacities may be also feasible.
    Type: Grant
    Filed: July 11, 2022
    Date of Patent: February 20, 2024
    Inventor: Krzysztof Jan Wajnikonis
  • Patent number: 11821267
    Abstract: This invention builds up on technical features and on the industry experience with the use of Merlin™ family connectors. In addition to friction, structural means utilized to transfer high torsional loads include interlocked thread systems and may also include: dog-clutch teeth, shear pins, keys and splines, all used in isolation or in arbitrary combinations. Static and fatigue bending load capacities of the connectors remain high, while the axial load capacities may or may not be high, depending on the design requirements. Connectors according to this invention can be built as new, carefully optimized designs. In some cases upgrading existing Merlin™ family connector designs to increase they torque transfer capacities may be also feasible.
    Type: Grant
    Filed: July 11, 2022
    Date of Patent: November 21, 2023
    Inventor: Krzysztof Jan Wajnikonis
  • Patent number: 11781682
    Abstract: A Merlin™ family mechanical connector provided with a thread on substantially matching frustoconical surfaces extending between two sets of nipple seals utilize assembly/disassembly fluids that solidify after the assembly and are brought to liquid state before the disassembly. They include resins or tar-like non-metals and liquid metals solidifying in single phases as well as in multiple phases like for example binary, ternary etc. eutectics. That improves already very good leak resistance of Merlin™ family connectors and benefits good heat transfer between pins and boxes. Thread angle mismatching between box and pin threads can be introduced in order to improve loading. The above modifications can be introduced to traditional connectors featuring torsional load capacities limited to frictional resistance and to connectors designed to transfer high torsional loads.
    Type: Grant
    Filed: October 12, 2017
    Date of Patent: October 10, 2023
    Inventor: Krzysztof Jan Wajnikonis
  • Patent number: 11739595
    Abstract: This invention builds up on technical features and on the industry experience with the use of Merlin™ family connectors. In addition to friction, structural means utilized to transfer high torsional loads include shear pins and may also include: interlocked thread systems, dog-clutch teeth, keys and splines, all used in isolation or in arbitrary combinations. Static and fatigue bending load capacities of the connectors remain high, while the axial load capacities may or may not be high, depending on the design requirements. Connectors according to this invention can be built as new, carefully optimized designs. In some cases upgrading existing Merlin™ family connector designs to increase they torque transfer capacities may be also feasible.
    Type: Grant
    Filed: July 11, 2022
    Date of Patent: August 29, 2023
    Inventor: Krzysztof Jan Wajnikonis
  • Patent number: 11613937
    Abstract: This invention builds up on technical features and on the industry experience with the use of Merlin™ family connectors. In addition to friction, structural means utilized to transfer high torsional loads include keys and may also include: interlocked thread systems, shear pins, dog-clutch teeth and splines, all used in isolation or in arbitrary combinations. Static and fatigue bending load capacities of the connectors remain high, while the axial load capacities may or may not be high, depending on the design requirements. Connectors according to this invention can be built as new, carefully optimized designs. In some cases upgrading existing Merlin™ family connector designs to increase they torque transfer capacities may be also feasible.
    Type: Grant
    Filed: July 11, 2022
    Date of Patent: March 28, 2023
    Inventor: Krzysztof Jan Wajnikonis
  • Publication number: 20230072067
    Abstract: A telescopically assembled, Merlin™ Family Connector is provided with one or more sets of threads on substantially matching frustoconical surfaces of a pin and a box of the connector. Strengthening means are introduced involving at least one of: a mechanical stiffening clamp interacting with an outside surface of the box or a mechanical stiffening clamp interacting with an inside surface of the pin. The stiffening clamps may include systems of arbitrarily oriented ribs and/or fairing surfaces. The said strengthening means may be essentially annular clamps that would have relatively regular shapes essentially conforming to the external or internal surfaces of the box or the pin, respectively. The above modifications can be introduced to traditional connectors and to connectors designed to transfer high torsional loads.
    Type: Application
    Filed: October 28, 2022
    Publication date: March 9, 2023
    Inventor: Krzysztof Jan Wajnikonis
  • Publication number: 20220356968
    Abstract: This invention builds up on technical features and on the industry experience with the use of Merlin™ family connectors. In addition to friction, structural means utilized to transfer high torsional loads include interlocked thread systems and may also include: dog-clutch teeth, shear pins, keys and splines, all used in isolation or in arbitrary combinations. Static and fatigue bending load capacities of the connectors remain high, while the axial load capacities may or may not be high, depending on the design requirements. Connectors according to this invention can be built as new, carefully optimized designs. In some cases upgrading existing Merlin™ family connector designs to increase they torque transfer capacities may be also feasible.
    Type: Application
    Filed: July 11, 2022
    Publication date: November 10, 2022
    Inventor: Krzysztof Jan Wajnikonis
  • Publication number: 20220356970
    Abstract: This invention builds up on technical features and on the industry experience with the use of MerlinTM family connectors. In addition to friction, structural means utilized to transfer high torsional loads include shear pins and may also include: interlocked thread systems, dog-clutch teeth, keys and splines, all used in isolation or in arbitrary combinations. Static and fatigue bending load capacities of the connectors remain high, while the axial load capacities may or may not be high, depending on the design requirements. Connectors according to this invention can be built as new, carefully optimized designs. In some cases upgrading existing Merlin™ family connector designs to increase they torque transfer capacities may be also feasible.
    Type: Application
    Filed: July 11, 2022
    Publication date: November 10, 2022
    Inventor: Krzysztof Jan Wajnikonis
  • Publication number: 20220356969
    Abstract: This invention builds up on technical features and on the industry experience with the use of Merlin™ family connectors. In addition to friction, structural means utilized to transfer high torsional loads include keys and may also include: interlocked thread systems, shear pins, dog-clutch teeth and splines, all used in isolation or in arbitrary combinations. Static and fatigue bending load capacities of the connectors remain high, while the axial load capacities may or may not be high, depending on the design requirements. Connectors according to this invention can be built as new, carefully optimized designs. In some cases upgrading existing Merlin™ family connector designs to increase they torque transfer capacities may be also feasible.
    Type: Application
    Filed: July 11, 2022
    Publication date: November 10, 2022
    Inventor: Krzysztof Jan Wajnikonis
  • Publication number: 20220349502
    Abstract: This invention builds up on technical features and on the industry experience with the use of Merlin™ family connectors. In addition to friction, structural means utilized to transfer high torsional loads include dog-clutch teeth and may also include: interlocked thread systems, shear pins, keys and splines, all used in isolation or in arbitrary combinations. Static and fatigue bending load capacities of the connectors remain high, while the axial load capacities may or may not be high, depending on the design requirements. Connectors according to this invention can be built as new, carefully optimized designs. In some cases upgrading existing Merlin™ family connector designs to increase they torque transfer capacities may be also feasible.
    Type: Application
    Filed: July 11, 2022
    Publication date: November 3, 2022
    Inventor: Krzysztof Jan Wajnikonis
  • Patent number: 11434699
    Abstract: This invention builds up on technical features and on the industry experience with the use of Merlin™ family connectors. In addition to friction, structural means utilized in order to transfer high torsional loads include: dog-clutch teeth, shear pins, keys, splines and interlocked thread systems, all used in isolation or in arbitrary combinations. Static and fatigue bending load capacities of the connectors remain high, while the axial load capacities may or may not be high, depending on the design requirements. Connectors according to this invention can be built as new, carefully optimized designs. In some cases upgrading existing Merlin™ family connector designs to increase they torque transfer capacities may be also feasible.
    Type: Grant
    Filed: April 18, 2016
    Date of Patent: September 6, 2022
    Inventor: Krzysztof Jan Wajnikonis
  • Publication number: 20220010830
    Abstract: A mechanical connector, including a telescopically assembled, Merlin™ Family Connector is provided with one or more sets of threads on substantially matching frustoconical surfaces of a pin and a box of the connector. Strengthening means are introduced involving at least one of: a mechanical stiffening arrangement on an outside surface of the box or a mechanical stiffening arrangement on an inside surface of the pin. The strengthening means provided may involve systems of arbitrarily oriented ribs and/or fairing surfaces. The mechanical stiffening arrangements may be integral with the box or the pin, or they can be separate external/internal strengthening arrangements, as applicable. They can be also essentially annular clamps that would have relatively regular shapes essentially conforming to the external or internal surfaces of the box or the pin, respectively. The above modifications can be introduced to traditional connectors and to connectors designed to transfer high torsional loads.
    Type: Application
    Filed: September 25, 2021
    Publication date: January 13, 2022
    Inventor: Krzysztof Jan Wajnikonis
  • Patent number: 11156313
    Abstract: A mechanical connector, including a telescopically assembled mechanical connector, is provided with one or more sets of threads on substantially matching frustoconical surfaces of a pin and a box of the connector. Thread generatrix angles on the loaded and unloaded sides of the threads are measured to normals to the shared axes of the box and of the pin. This invention introduces mismatching of the generatrix angles along the interacting surfaces on the loaded and/or unloaded sides of the threads, which result in slight interference fit(s) along the thread surfaces. The effect is more even distribution of the bearing loads on the threads, reductions in the maximum shear loading and more uniform bending of the threads. Already good leak resistance of the connector can be additionally improved. The above modifications can be introduced to traditional connectors and to connectors designed to transfer high torsional loads.
    Type: Grant
    Filed: July 2, 2020
    Date of Patent: October 26, 2021
    Inventor: Krzysztof Jan Wajnikonis
  • Publication number: 20200332930
    Abstract: A mechanical connector, including a telescopically assembled mechanical connector, is provided with one or more sets of threads on substantially matching frustoconical surfaces of a pin and a box of the connector. Thread generatrix angles on the loaded and unloaded sides of the threads are measured to normals to the shared axes of the box and of the pin. This invention introduces mismatching of the generatrix angles along the interacting surfaces on the loaded and/or unloaded sides of the threads, which result in slight interference fit(s) along the thread surfaces. The effect is more even distribution of the bearing loads on the threads, reductions in the maximum shear loading and more uniform bending of the threads. Already good leak resistance of the connector can be additionally improved. The above modifications can be introduced to traditional connectors and to connectors designed to transfer high torsional loads.
    Type: Application
    Filed: July 2, 2020
    Publication date: October 22, 2020
    Inventor: Krzysztof Jan Wajnikonis
  • Publication number: 20190264841
    Abstract: A mechanical connector provided with a thread on substantially matching frustoconical surfaces extending between two sets of metal nipple seals is upgraded with an ability to transfer torque structurally in addition to friction, which is solely utilized to transfer torque in traditional connectors. Other than zero-pitch angle threads can be also effective in novel connector configurations. High torsional and bending load capacities are achieved structurally by use of: splines, dog-clutch teeth, fitted pins, keys, and/or interlocked thread systems, all used in isolation or in arbitrary combinations. Novel tapering of box and pin surfaces, fin and/or sandwich stiffeners and/or fairings, are provided to optimize loading in all regions of connectors and to meet specific design objectives. Thread angle mismatching between box and pin threads is introduced. Optionally assembly/disassembly fluids that solidify at least in some ranges of design temperatures can be used.
    Type: Application
    Filed: October 12, 2017
    Publication date: August 29, 2019
    Inventor: Krzysztof Jan WAJNIKONIS
  • Patent number: 10240400
    Abstract: A novel configuration of lightly tensioned or substantially untensioned, i.e. substantially compliant mini-riser is provided to facilitate coiled tubing and/or wireline interventions in rigid catenary riser installations. Those can include in particular clearing hydrates that may accidentally plug risers or subsea pipelines connected to those risers. Existing Intervention Y units can be used, or they can be modified to suit design condition of particular installations. The mini-riser can be used with flexible joint hang-offs, Titanium Stress Joint hang-offs or with novel Spoolflex hang-offs.
    Type: Grant
    Filed: May 29, 2018
    Date of Patent: March 26, 2019
    Inventor: Krzysztof Jan Wajnikonis
  • Publication number: 20190078396
    Abstract: A novel configuration of lightly tensioned or substantially untensioned, i.e. substantially compliant mini-riser is provided to facilitate coiled tubing and/or wireline interventions in rigid catenary riser installations. Those can include in particular clearing hydrates that may accidentally plug risers or subsea pipelines connected to those risers. Existing Intervention Y units can be used, or they can be modified to suit design condition of particular installations. The mini-riser can be used with flexible joint hang-offs, Titanium Stress Joint hang-offs or with novel Spoolflex hang-offs.
    Type: Application
    Filed: May 29, 2018
    Publication date: March 14, 2019
    Inventor: Krzysztof Jan Wajnikonis
  • Patent number: 10024121
    Abstract: Flexible riser hang-off for rigid risers deployed offshore is provided and called a spoolflex hang-off. The spoolflex hang-off utilizes combined torsional and bending flexibilities of a rigid tubular jumper deployed between a top of the riser and a floater piping. The rigid jumper transports fluids, contains the fluid pressure and accommodates angular deflections of the riser. The riser top is suspended from a pivoting arrangement that transfers the riser tension to the floater structure. The rigid jumper can be made of titanium or of other metallic or nonmetallic materials. The flexible riser hang-off provided has rotational stiffness independent on riser tension. Low static and fatigue bending loads on the riser and on the floater structure result. The hang-off allows large riser deflection angles.
    Type: Grant
    Filed: May 27, 2016
    Date of Patent: July 17, 2018
    Inventor: Krzysztof Jan Wajnikonis
  • Publication number: 20180155994
    Abstract: Flexible riser hang-off for rigid risers deployed offshore is provided. The hang-off utilizes combined torsional and bending flexibilities of a rigid tubular jumper deployed between a top of the riser and a floater piping. The rigid jumper transports fluids, contains the fluid pressure and accommodates angular deflections of the riser. The riser top is suspended from a pivoting arrangement that transfers the riser tension to the floater structure. The rigid jumper can be made of titanium or of other metallic or nonmetallic materials. The flexible riser hang-off provided has rotational stiffness independent on riser tension. Low static and fatigue bending loads on the riser and on the floater structure result. The hang-off allows large riser deflection angles.
    Type: Application
    Filed: May 27, 2016
    Publication date: June 7, 2018
    Inventor: Krzysztof Jan Wajnikonis