Patents by Inventor Kuniaki Mamitsu

Kuniaki Mamitsu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7944045
    Abstract: A semiconductor module and a method of manufacturing the same are disclosed including a semiconductor element having an electrode, a heat radiation plate placed in thermal contact with a main surface of the semiconductor element and electrically connected to the electrode thereof, an insulation body directly formed on an outside surface of the heat radiation plate, a metallic body directly formed on an outside surface of the insulation body and having a thickness lower than that of the insulation body, and a mold resin unitarily molding the heat radiation plate, the semiconductor element and the insulation body. The insulation body is covered with the metallic body and the mold resin and the metallic body has an outside surface exposed to an outside of the mold resin.
    Type: Grant
    Filed: March 4, 2009
    Date of Patent: May 17, 2011
    Assignee: Denso Corporation
    Inventors: Chikage Noritake, Takanori Teshima, Kuniaki Mamitsu
  • Publication number: 20110042741
    Abstract: A semiconductor device includes a first protection film for covering a first metal wiring. A second protection film is disposed on the first protection film, which is covered with a solder layer. Even if a crack is generated in the second protection film before the solder layer is formed on the second protection film, the crack is restricted from proceeding into the first protection film.
    Type: Application
    Filed: August 17, 2010
    Publication date: February 24, 2011
    Applicant: DENSO CORPORATION
    Inventors: Daisuke Fukuoka, Takanori Teshima, Kuniaki Mamitsu, Ken Sakamoto, Manabu Tomisaka, Tetsuo Fujii, Akira Tai, Kazuo Akamatsu, Masayoshi Nishihata
  • Patent number: 7728413
    Abstract: A semiconductor device includes: a semiconductor element; a metallic plate having a heat radiation surface; a terminal connecting to the element; and a resin mold covering the element, the plate and the terminal. The metallic plate provides an electrode of the semiconductor element. The heat radiation surface is capable of radiating heat generated in the element. The heat radiation surface and a part of the terminal are exposed from the resin mold. The resin mold includes a concavity/convexity portion between the heat radiation surface and the part of the terminal in order to lengthen a creepage distance therebetween. The concavity/convexity portion is disposed on a surface of the resin mold.
    Type: Grant
    Filed: September 5, 2006
    Date of Patent: June 1, 2010
    Assignee: DENSO CORPORATION
    Inventors: Tomoo Iwade, Kuniaki Mamitsu
  • Publication number: 20090289351
    Abstract: A semiconductor apparatus having a first surface and a second surface opposite to the first surface includes: a semiconductor chip having a front side and a backside; a first heat radiation member electrically and thermally coupled with the backside of the chip; a second heat radiation member electrically and thermally coupled with the front side of the chip; and a resin mold sealing the first and second heat radiation members together with the chip. At least one of the first and second heat radiation members is exposed on both of the first and second surfaces.
    Type: Application
    Filed: May 21, 2009
    Publication date: November 26, 2009
    Applicant: DENSO CORPORATION
    Inventors: Kuniaki Mamitsu, Tetsuo Fujii
  • Publication number: 20090224398
    Abstract: A semiconductor module and a method of manufacturing the same are disclosed including a semiconductor element having an electrode, a heat radiation plate placed in thermal contact with a main surface of the semiconductor element and electrically connected to the electrode thereof, an insulation body directly formed on an outside surface of the heat radiation plate, a metallic body directly formed on an outside surface of the insulation body and having a thickness lower than that of the insulation body, and a mold resin unitarily molding the heat radiation plate, the semiconductor element and the insulation body. The insulation body is covered with the metallic body and the mold resin and the metallic body has an outside surface exposed to an outside of the mold resin.
    Type: Application
    Filed: March 4, 2009
    Publication date: September 10, 2009
    Applicant: DENSO CORPORATION
    Inventors: Chikage NORITAKE, Takanori TESHIMA, Kuniaki MAMITSU
  • Publication number: 20090201708
    Abstract: A semiconductor module has switching semiconductor elements connected in parallel to each other and at least a free wheeling semiconductor element reversely connected in parallel to the switching semiconductor elements. The free wheeling semiconductor element is placed between the switching semiconductor elements. At both end parts of the semiconductor elements, each of the switching semiconductor elements is placed. A longitudinal side of each of the switching semiconductor elements and the free wheeling semiconductor element is placed in parallel to a short side of the semiconductor module. An electric-power conversion device has a plurality of arms. Each arm is composed of the semiconductor elements.
    Type: Application
    Filed: February 3, 2009
    Publication date: August 13, 2009
    Applicant: DENSO CORPORATION
    Inventors: Yasuyuki OHKOUCHI, Kuniaki Mamitsu
  • Patent number: 7573687
    Abstract: A power semiconductor device includes a power semiconductor element, a protection circuit, an inspection terminal, and an electrical conductor. The protection circuit includes multiple zener diodes connected in series between a gate and an emitter of the power semiconductor element. The protection circuit limits a voltage between the gate and emitter of the power semiconductor element, when an abnormal voltage is applied to the gate. The electrical conductor electrically connects the inspection terminal to a node between the zener diodes of the protection circuit. The zener diodes are separately inspected by using the inspection terminal.
    Type: Grant
    Filed: November 20, 2007
    Date of Patent: August 11, 2009
    Assignee: DENSO CORPORATION
    Inventor: Kuniaki Mamitsu
  • Patent number: 7470939
    Abstract: A semiconductor device is disclosed that includes a first and a second semiconductor package. Each semiconductor package includes a semiconductor element, a plurality of electrode members, and an encapsulating member. The semiconductor elements are interposed between the respective electrode members, and the electrode members are in electrical communication with and provide heat transfer for the respective semiconductor element. The encapsulating member encapsulates the respective semiconductor element between the respective electrode members, and an outer surface of each of the electrode members is exposed from the respective encapsulating member. Each semiconductor package includes a connecting terminal electrically coupled to one of the electrode members and extending outward so as to be exposed from the respective encapsulating member. The connecting terminals are electrically connected by abutment or via a conductive junction material.
    Type: Grant
    Filed: July 12, 2006
    Date of Patent: December 30, 2008
    Assignee: DENSO CORPORATION
    Inventors: Akira Mochida, Kuniaki Mamitsu, Kenichi Oohama
  • Publication number: 20080117557
    Abstract: A power semiconductor device includes a power semiconductor element, a protection circuit, an inspection terminal, and an electrical conductor. The protection circuit includes multiple zener diodes connected in series between a gate and an emitter of the power semiconductor element. The protection circuit limits a voltage between the gate and emitter of the power semiconductor element, when an abnormal voltage is applied to the gate. The electrical conductor electrically connects the inspection terminal to a node between the zener diodes of the protection circuit. The zener diodes are separately inspected by using the inspection terminal.
    Type: Application
    Filed: November 20, 2007
    Publication date: May 22, 2008
    Applicant: DENSO CORPORATION
    Inventor: Kuniaki Mamitsu
  • Patent number: 7345369
    Abstract: A semiconductor device includes: a base member; a solder layer; and a semiconductor chip disposed on the base member through the solder layer. The chip has an in-plane temperature distribution when the chip is operated. The chip has an allowable maximum temperature as a temperature limit of operation. The in-plane temperature distribution of the chip provides a temperature of the chip at each position of a surface of the chip. The temperature margin at each position is obtained by subtracting the temperature of the chip from the allowable maximum temperature. The solder layer has an allowable maximum diameter of a void at each position, the void being disposed in the solder layer. The allowable maximum diameter of the void at each position becomes larger as the temperature margin at the position becomes larger.
    Type: Grant
    Filed: October 13, 2005
    Date of Patent: March 18, 2008
    Assignees: DENSO CORPORATION, Nippon Soken, Inc
    Inventors: Naoki Hirasawa, Sadahisa Onimaru, Hirohito Matsui, Kuniaki Mamitsu, Naohiko Hirano
  • Publication number: 20070236891
    Abstract: A manufacturing method of a semiconductor device having a semiconductor chip, first and second heat radiation members, and a connection terminal includes: preparing a lead frame having first and second suspended terminals and the connection terminal; bending the suspended terminals; mounting the chip on the first member, press-contacting the first terminal to the first member, and bonding the chip with the connection terminal to the first member; and preparing an assembling jig having a base and a cover, mounting the first member on the base, arranging the second member on the second terminal, pressing the second member with the cover toward the base to parallelize heat radiation surfaces, and bonding the chip and the second member. A distance between the first member and the second terminal is larger than a distance between the first member and the chip.
    Type: Application
    Filed: March 30, 2007
    Publication date: October 11, 2007
    Applicant: DENSO CORPORATION
    Inventor: Kuniaki Mamitsu
  • Patent number: 7239016
    Abstract: A semiconductor device includes a heat generation element; a bonding member; first and second heat radiation plates disposed on first and second sides of the heat generation element through the bonding member; a heat radiation block disposed between the first heat radiation plate and the heat generation element through the bonding member; and a resin mold. The heat radiation block has a thickness in a range between 0.5 mm and 1.5 mm. The semiconductor device has high reliability of the bonding member.
    Type: Grant
    Filed: July 22, 2004
    Date of Patent: July 3, 2007
    Assignee: Denso Corporation
    Inventors: Naohiko Hirano, Nobuyuki Kato, Kuniaki Mamitsu, Yoshimi Nakase
  • Patent number: 7235876
    Abstract: A semiconductor device includes: first and second metallic plates, each of which includes a heat radiation surface and an inner surface; a semiconductor element between the metallic plates; a block between the second metallic plate and the semiconductor element; a solder member between the second metallic plate and the block; and a resin mold. The heat radiation surface is exposed from the resin mold. The second metallic plate includes a groove for preventing the solder member from expanding outside of the block. The groove is disposed on the inner surface and disposed on an outer periphery of the block. The second metallic plate further includes an inner surface member on an inner surface of the groove. The inner surface member has a solder wettability, which is larger than a solder wettability of the block.
    Type: Grant
    Filed: September 7, 2006
    Date of Patent: June 26, 2007
    Assignee: Denso Corporation
    Inventors: Tomomi Okumura, Yoshitsugu Sakamoto, Naohiko Hirano, Kuniaki Mamitsu
  • Publication number: 20070057373
    Abstract: A semiconductor device includes: first and second metallic plates, each of which includes a heat radiation surface and an inner surface; a semiconductor element between the metallic plates; a block between the second metallic plate and the semiconductor element; a solder member between the second metallic plate and the block; and a resin mold. The heat radiation surface is exposed from the resin mold. The second metallic plate includes a groove for preventing the solder member from expanding outside of the block. The groove is disposed on the inner surface and disposed on an outer periphery of the block. The second metallic plate further includes an inner surface member on an inner surface of the groove. The inner surface member has a solder wettability, which is larger than a solder wettability of the block.
    Type: Application
    Filed: September 7, 2006
    Publication date: March 15, 2007
    Applicant: DENSO CORPORATION
    Inventors: Tomomi Okumura, Yoshitsugu Sakamoto, Naohiko Hirano, Kuniaki Mamitsu
  • Publication number: 20070052072
    Abstract: A semiconductor device includes: a semiconductor element; a metallic plate having a heat radiation surface; a terminal connecting to the element; and a resin mold covering the element, the plate and the terminal. The metallic plate provides an electrode of the semiconductor element. The heat radiation surface is capable of radiating heat generated in the element. The heat radiation surface and a part of the terminal are exposed from the resin mold. The resin mold includes a concavity/convexity portion between the heat radiation surface and the part of the terminal in order to lengthen a creepage distance therebetween. The concavity/convexity portion is disposed on a surface of the resin mold.
    Type: Application
    Filed: September 5, 2006
    Publication date: March 8, 2007
    Applicant: DENSO CORPORATION
    Inventors: Tomoo Iwade, Kuniaki Mamitsu
  • Publication number: 20070018197
    Abstract: A semiconductor device is disclosed that includes a first and a second semiconductor package. Each semiconductor package includes a semiconductor element, a plurality of electrode members, and an encapsulating member. The semiconductor elements are interposed between the respective electrode members, and the electrode members are in electrical communication with and provide heat transfer for the respective semiconductor element. The encapsulating member encapsulates the respective semiconductor element between the respective electrode members, and an outer surface of each of the electrode members is exposed from the respective encapsulating member. Each semiconductor package includes a connecting terminal electrically coupled to one of the electrode members and extending outward so as to be exposed from the respective encapsulating member. The connecting terminals are electrically connected by abutment or via a conductive junction material.
    Type: Application
    Filed: July 12, 2006
    Publication date: January 25, 2007
    Applicant: DENSO CORPORATION
    Inventors: Akira Mochida, Kuniaki Mamitsu, Kenichi Oohama
  • Patent number: 7145254
    Abstract: A semiconductor device includes a semiconductor chip that generates heat in operation, a pair of heat sinks for cooling the chip, and a mold resin, in which the chip and the heat sinks are embedded. The thickness t1 of the chip and the thickness t2 of one of heat sinks that is joined to the chip using a solder satisfy the equation of t2/t1?5. Furthermore, the thermal expansion coefficient ?1 of the heat sinks and the thermal expansion coefficient ?2 of the mold resin satisfy the equation of 0.5??2/?1?1.5. In addition, the surface of the chip that faces the solder has a roughness Ra that satisfies the equation of Ra?500 nm. Moreover, the solder is a Sn-based solder to suppress relaxation of a compressive stress in the chip, which is caused by the creeping of the solder.
    Type: Grant
    Filed: July 24, 2002
    Date of Patent: December 5, 2006
    Assignee: Denso Corporation
    Inventors: Naohiko Hirano, Takanori Teshima, Yoshimi Nakase, Kenji Yagi, Yasushi Ookura, Kuniaki Mamitsu, Kazuhito Nomura, Yutaka Fukuda
  • Patent number: 7091603
    Abstract: In a semiconductor device having semiconductor chips, a lower heat sink which is joined on the principal rear surface side of the semiconductor chips and an upper heat sink which is joined on the principal front surface side of the semiconductor chips, wherein substantially the whole device is encapsulated with a molded resin, the thick-walled portion of a resin lying around a mounted portion is provided with holes which are resin-flow hindering portions for hindering the flow of the resin during the molding thereof, whereby air bubbles are prevented from appearing in the resin within the mounted portion.
    Type: Grant
    Filed: December 16, 2004
    Date of Patent: August 15, 2006
    Assignee: Denso Corporation
    Inventors: Kuniaki Mamitsu, Yoshimi Nakase
  • Publication number: 20060096299
    Abstract: A semiconductor device comprises at least a semiconductor module including a semiconductor chip, a heat sink thermally connected to the semiconductor chip and a seal member for covering and sealing the semiconductor chip and the heat sink in such a manner as to expose the heat radiation surface of the heat sink. The radiation surface is cooled by a refrigerant. An opening is formed in a part of the seal member as a refrigerant path through which the refrigerant flows.
    Type: Application
    Filed: November 1, 2005
    Publication date: May 11, 2006
    Applicant: DENSO CORPORATION
    Inventors: Kuniaki Mamitsu, Takanori Teshima
  • Publication number: 20060087043
    Abstract: A semiconductor device includes: a base member; a solder layer; and a semiconductor chip disposed on the base member through the solder layer. The chip has an in-plane temperature distribution when the chip is operated. The chip has an allowable maximum temperature as a temperature limit of operation. The in-plane temperature distribution of the chip provides a temperature of the chip at each position of a surface of the chip. The temperature margin at each position is obtained by subtracting the temperature of the chip from the allowable maximum temperature. The solder layer has an allowable maximum diameter of a void at each position, the void being disposed in the solder layer. The allowable maximum diameter of the void at each position becomes larger as the temperature margin at the position becomes larger.
    Type: Application
    Filed: October 13, 2005
    Publication date: April 27, 2006
    Applicants: DENSO CORPORATION, NIPPON SOKEN, INC.
    Inventors: Naoki Hirasawa, Sadahisa Onimaru, Hirohito Matsui, Kuniaki Mamitsu, Naohiko Hirano