Patents by Inventor Kuniaki Mamitsu
Kuniaki Mamitsu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 7944045Abstract: A semiconductor module and a method of manufacturing the same are disclosed including a semiconductor element having an electrode, a heat radiation plate placed in thermal contact with a main surface of the semiconductor element and electrically connected to the electrode thereof, an insulation body directly formed on an outside surface of the heat radiation plate, a metallic body directly formed on an outside surface of the insulation body and having a thickness lower than that of the insulation body, and a mold resin unitarily molding the heat radiation plate, the semiconductor element and the insulation body. The insulation body is covered with the metallic body and the mold resin and the metallic body has an outside surface exposed to an outside of the mold resin.Type: GrantFiled: March 4, 2009Date of Patent: May 17, 2011Assignee: Denso CorporationInventors: Chikage Noritake, Takanori Teshima, Kuniaki Mamitsu
-
Semiconductor device having semiconductor chip and metal plate and method for manufacturing the same
Publication number: 20110042741Abstract: A semiconductor device includes a first protection film for covering a first metal wiring. A second protection film is disposed on the first protection film, which is covered with a solder layer. Even if a crack is generated in the second protection film before the solder layer is formed on the second protection film, the crack is restricted from proceeding into the first protection film.Type: ApplicationFiled: August 17, 2010Publication date: February 24, 2011Applicant: DENSO CORPORATIONInventors: Daisuke Fukuoka, Takanori Teshima, Kuniaki Mamitsu, Ken Sakamoto, Manabu Tomisaka, Tetsuo Fujii, Akira Tai, Kazuo Akamatsu, Masayoshi Nishihata -
Patent number: 7728413Abstract: A semiconductor device includes: a semiconductor element; a metallic plate having a heat radiation surface; a terminal connecting to the element; and a resin mold covering the element, the plate and the terminal. The metallic plate provides an electrode of the semiconductor element. The heat radiation surface is capable of radiating heat generated in the element. The heat radiation surface and a part of the terminal are exposed from the resin mold. The resin mold includes a concavity/convexity portion between the heat radiation surface and the part of the terminal in order to lengthen a creepage distance therebetween. The concavity/convexity portion is disposed on a surface of the resin mold.Type: GrantFiled: September 5, 2006Date of Patent: June 1, 2010Assignee: DENSO CORPORATIONInventors: Tomoo Iwade, Kuniaki Mamitsu
-
Publication number: 20090289351Abstract: A semiconductor apparatus having a first surface and a second surface opposite to the first surface includes: a semiconductor chip having a front side and a backside; a first heat radiation member electrically and thermally coupled with the backside of the chip; a second heat radiation member electrically and thermally coupled with the front side of the chip; and a resin mold sealing the first and second heat radiation members together with the chip. At least one of the first and second heat radiation members is exposed on both of the first and second surfaces.Type: ApplicationFiled: May 21, 2009Publication date: November 26, 2009Applicant: DENSO CORPORATIONInventors: Kuniaki Mamitsu, Tetsuo Fujii
-
Publication number: 20090224398Abstract: A semiconductor module and a method of manufacturing the same are disclosed including a semiconductor element having an electrode, a heat radiation plate placed in thermal contact with a main surface of the semiconductor element and electrically connected to the electrode thereof, an insulation body directly formed on an outside surface of the heat radiation plate, a metallic body directly formed on an outside surface of the insulation body and having a thickness lower than that of the insulation body, and a mold resin unitarily molding the heat radiation plate, the semiconductor element and the insulation body. The insulation body is covered with the metallic body and the mold resin and the metallic body has an outside surface exposed to an outside of the mold resin.Type: ApplicationFiled: March 4, 2009Publication date: September 10, 2009Applicant: DENSO CORPORATIONInventors: Chikage NORITAKE, Takanori TESHIMA, Kuniaki MAMITSU
-
Publication number: 20090201708Abstract: A semiconductor module has switching semiconductor elements connected in parallel to each other and at least a free wheeling semiconductor element reversely connected in parallel to the switching semiconductor elements. The free wheeling semiconductor element is placed between the switching semiconductor elements. At both end parts of the semiconductor elements, each of the switching semiconductor elements is placed. A longitudinal side of each of the switching semiconductor elements and the free wheeling semiconductor element is placed in parallel to a short side of the semiconductor module. An electric-power conversion device has a plurality of arms. Each arm is composed of the semiconductor elements.Type: ApplicationFiled: February 3, 2009Publication date: August 13, 2009Applicant: DENSO CORPORATIONInventors: Yasuyuki OHKOUCHI, Kuniaki Mamitsu
-
Patent number: 7573687Abstract: A power semiconductor device includes a power semiconductor element, a protection circuit, an inspection terminal, and an electrical conductor. The protection circuit includes multiple zener diodes connected in series between a gate and an emitter of the power semiconductor element. The protection circuit limits a voltage between the gate and emitter of the power semiconductor element, when an abnormal voltage is applied to the gate. The electrical conductor electrically connects the inspection terminal to a node between the zener diodes of the protection circuit. The zener diodes are separately inspected by using the inspection terminal.Type: GrantFiled: November 20, 2007Date of Patent: August 11, 2009Assignee: DENSO CORPORATIONInventor: Kuniaki Mamitsu
-
Patent number: 7470939Abstract: A semiconductor device is disclosed that includes a first and a second semiconductor package. Each semiconductor package includes a semiconductor element, a plurality of electrode members, and an encapsulating member. The semiconductor elements are interposed between the respective electrode members, and the electrode members are in electrical communication with and provide heat transfer for the respective semiconductor element. The encapsulating member encapsulates the respective semiconductor element between the respective electrode members, and an outer surface of each of the electrode members is exposed from the respective encapsulating member. Each semiconductor package includes a connecting terminal electrically coupled to one of the electrode members and extending outward so as to be exposed from the respective encapsulating member. The connecting terminals are electrically connected by abutment or via a conductive junction material.Type: GrantFiled: July 12, 2006Date of Patent: December 30, 2008Assignee: DENSO CORPORATIONInventors: Akira Mochida, Kuniaki Mamitsu, Kenichi Oohama
-
Publication number: 20080117557Abstract: A power semiconductor device includes a power semiconductor element, a protection circuit, an inspection terminal, and an electrical conductor. The protection circuit includes multiple zener diodes connected in series between a gate and an emitter of the power semiconductor element. The protection circuit limits a voltage between the gate and emitter of the power semiconductor element, when an abnormal voltage is applied to the gate. The electrical conductor electrically connects the inspection terminal to a node between the zener diodes of the protection circuit. The zener diodes are separately inspected by using the inspection terminal.Type: ApplicationFiled: November 20, 2007Publication date: May 22, 2008Applicant: DENSO CORPORATIONInventor: Kuniaki Mamitsu
-
Patent number: 7345369Abstract: A semiconductor device includes: a base member; a solder layer; and a semiconductor chip disposed on the base member through the solder layer. The chip has an in-plane temperature distribution when the chip is operated. The chip has an allowable maximum temperature as a temperature limit of operation. The in-plane temperature distribution of the chip provides a temperature of the chip at each position of a surface of the chip. The temperature margin at each position is obtained by subtracting the temperature of the chip from the allowable maximum temperature. The solder layer has an allowable maximum diameter of a void at each position, the void being disposed in the solder layer. The allowable maximum diameter of the void at each position becomes larger as the temperature margin at the position becomes larger.Type: GrantFiled: October 13, 2005Date of Patent: March 18, 2008Assignees: DENSO CORPORATION, Nippon Soken, IncInventors: Naoki Hirasawa, Sadahisa Onimaru, Hirohito Matsui, Kuniaki Mamitsu, Naohiko Hirano
-
Publication number: 20070236891Abstract: A manufacturing method of a semiconductor device having a semiconductor chip, first and second heat radiation members, and a connection terminal includes: preparing a lead frame having first and second suspended terminals and the connection terminal; bending the suspended terminals; mounting the chip on the first member, press-contacting the first terminal to the first member, and bonding the chip with the connection terminal to the first member; and preparing an assembling jig having a base and a cover, mounting the first member on the base, arranging the second member on the second terminal, pressing the second member with the cover toward the base to parallelize heat radiation surfaces, and bonding the chip and the second member. A distance between the first member and the second terminal is larger than a distance between the first member and the chip.Type: ApplicationFiled: March 30, 2007Publication date: October 11, 2007Applicant: DENSO CORPORATIONInventor: Kuniaki Mamitsu
-
Patent number: 7239016Abstract: A semiconductor device includes a heat generation element; a bonding member; first and second heat radiation plates disposed on first and second sides of the heat generation element through the bonding member; a heat radiation block disposed between the first heat radiation plate and the heat generation element through the bonding member; and a resin mold. The heat radiation block has a thickness in a range between 0.5 mm and 1.5 mm. The semiconductor device has high reliability of the bonding member.Type: GrantFiled: July 22, 2004Date of Patent: July 3, 2007Assignee: Denso CorporationInventors: Naohiko Hirano, Nobuyuki Kato, Kuniaki Mamitsu, Yoshimi Nakase
-
Patent number: 7235876Abstract: A semiconductor device includes: first and second metallic plates, each of which includes a heat radiation surface and an inner surface; a semiconductor element between the metallic plates; a block between the second metallic plate and the semiconductor element; a solder member between the second metallic plate and the block; and a resin mold. The heat radiation surface is exposed from the resin mold. The second metallic plate includes a groove for preventing the solder member from expanding outside of the block. The groove is disposed on the inner surface and disposed on an outer periphery of the block. The second metallic plate further includes an inner surface member on an inner surface of the groove. The inner surface member has a solder wettability, which is larger than a solder wettability of the block.Type: GrantFiled: September 7, 2006Date of Patent: June 26, 2007Assignee: Denso CorporationInventors: Tomomi Okumura, Yoshitsugu Sakamoto, Naohiko Hirano, Kuniaki Mamitsu
-
Publication number: 20070057373Abstract: A semiconductor device includes: first and second metallic plates, each of which includes a heat radiation surface and an inner surface; a semiconductor element between the metallic plates; a block between the second metallic plate and the semiconductor element; a solder member between the second metallic plate and the block; and a resin mold. The heat radiation surface is exposed from the resin mold. The second metallic plate includes a groove for preventing the solder member from expanding outside of the block. The groove is disposed on the inner surface and disposed on an outer periphery of the block. The second metallic plate further includes an inner surface member on an inner surface of the groove. The inner surface member has a solder wettability, which is larger than a solder wettability of the block.Type: ApplicationFiled: September 7, 2006Publication date: March 15, 2007Applicant: DENSO CORPORATIONInventors: Tomomi Okumura, Yoshitsugu Sakamoto, Naohiko Hirano, Kuniaki Mamitsu
-
Publication number: 20070052072Abstract: A semiconductor device includes: a semiconductor element; a metallic plate having a heat radiation surface; a terminal connecting to the element; and a resin mold covering the element, the plate and the terminal. The metallic plate provides an electrode of the semiconductor element. The heat radiation surface is capable of radiating heat generated in the element. The heat radiation surface and a part of the terminal are exposed from the resin mold. The resin mold includes a concavity/convexity portion between the heat radiation surface and the part of the terminal in order to lengthen a creepage distance therebetween. The concavity/convexity portion is disposed on a surface of the resin mold.Type: ApplicationFiled: September 5, 2006Publication date: March 8, 2007Applicant: DENSO CORPORATIONInventors: Tomoo Iwade, Kuniaki Mamitsu
-
Publication number: 20070018197Abstract: A semiconductor device is disclosed that includes a first and a second semiconductor package. Each semiconductor package includes a semiconductor element, a plurality of electrode members, and an encapsulating member. The semiconductor elements are interposed between the respective electrode members, and the electrode members are in electrical communication with and provide heat transfer for the respective semiconductor element. The encapsulating member encapsulates the respective semiconductor element between the respective electrode members, and an outer surface of each of the electrode members is exposed from the respective encapsulating member. Each semiconductor package includes a connecting terminal electrically coupled to one of the electrode members and extending outward so as to be exposed from the respective encapsulating member. The connecting terminals are electrically connected by abutment or via a conductive junction material.Type: ApplicationFiled: July 12, 2006Publication date: January 25, 2007Applicant: DENSO CORPORATIONInventors: Akira Mochida, Kuniaki Mamitsu, Kenichi Oohama
-
Patent number: 7145254Abstract: A semiconductor device includes a semiconductor chip that generates heat in operation, a pair of heat sinks for cooling the chip, and a mold resin, in which the chip and the heat sinks are embedded. The thickness t1 of the chip and the thickness t2 of one of heat sinks that is joined to the chip using a solder satisfy the equation of t2/t1?5. Furthermore, the thermal expansion coefficient ?1 of the heat sinks and the thermal expansion coefficient ?2 of the mold resin satisfy the equation of 0.5??2/?1?1.5. In addition, the surface of the chip that faces the solder has a roughness Ra that satisfies the equation of Ra?500 nm. Moreover, the solder is a Sn-based solder to suppress relaxation of a compressive stress in the chip, which is caused by the creeping of the solder.Type: GrantFiled: July 24, 2002Date of Patent: December 5, 2006Assignee: Denso CorporationInventors: Naohiko Hirano, Takanori Teshima, Yoshimi Nakase, Kenji Yagi, Yasushi Ookura, Kuniaki Mamitsu, Kazuhito Nomura, Yutaka Fukuda
-
Patent number: 7091603Abstract: In a semiconductor device having semiconductor chips, a lower heat sink which is joined on the principal rear surface side of the semiconductor chips and an upper heat sink which is joined on the principal front surface side of the semiconductor chips, wherein substantially the whole device is encapsulated with a molded resin, the thick-walled portion of a resin lying around a mounted portion is provided with holes which are resin-flow hindering portions for hindering the flow of the resin during the molding thereof, whereby air bubbles are prevented from appearing in the resin within the mounted portion.Type: GrantFiled: December 16, 2004Date of Patent: August 15, 2006Assignee: Denso CorporationInventors: Kuniaki Mamitsu, Yoshimi Nakase
-
Publication number: 20060096299Abstract: A semiconductor device comprises at least a semiconductor module including a semiconductor chip, a heat sink thermally connected to the semiconductor chip and a seal member for covering and sealing the semiconductor chip and the heat sink in such a manner as to expose the heat radiation surface of the heat sink. The radiation surface is cooled by a refrigerant. An opening is formed in a part of the seal member as a refrigerant path through which the refrigerant flows.Type: ApplicationFiled: November 1, 2005Publication date: May 11, 2006Applicant: DENSO CORPORATIONInventors: Kuniaki Mamitsu, Takanori Teshima
-
Publication number: 20060087043Abstract: A semiconductor device includes: a base member; a solder layer; and a semiconductor chip disposed on the base member through the solder layer. The chip has an in-plane temperature distribution when the chip is operated. The chip has an allowable maximum temperature as a temperature limit of operation. The in-plane temperature distribution of the chip provides a temperature of the chip at each position of a surface of the chip. The temperature margin at each position is obtained by subtracting the temperature of the chip from the allowable maximum temperature. The solder layer has an allowable maximum diameter of a void at each position, the void being disposed in the solder layer. The allowable maximum diameter of the void at each position becomes larger as the temperature margin at the position becomes larger.Type: ApplicationFiled: October 13, 2005Publication date: April 27, 2006Applicants: DENSO CORPORATION, NIPPON SOKEN, INC.Inventors: Naoki Hirasawa, Sadahisa Onimaru, Hirohito Matsui, Kuniaki Mamitsu, Naohiko Hirano