Patents by Inventor Kunihiro Senda
Kunihiro Senda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240154507Abstract: To provide a battery-driven motor and a motor-driven system that achieve high output density without compromising overall system efficiency, a battery-driven motor is supplied electric power from a battery via an inverter to drive a load, wherein current supplied from the battery is 3.0 C or more when driven at maximum output, the battery-driven motor including a stator core (12) provided with an electrical steel sheet as an iron core material that has a magnetic flux density of 1.65 T or more at a magnetic field strength of 5,000 A/m and an iron loss of 40.0 W/kg or less under sinusoidal excitation of 1 kHz-1.0 T.Type: ApplicationFiled: February 24, 2022Publication date: May 9, 2024Applicant: JFE STEEL CORPORATIONInventors: Souichiro YOSHIZAKI, Kunihiro SENDA
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Patent number: 11923116Abstract: Disclosed is a grain-oriented electrical steel sheet with extremely low iron loss by means of a magnetic domain refining technique. In a grain-oriented electrical steel sheet having a plurality of magnetic domains refined via a local strain introduction portion, when a direct-current external magnetic field is applied to the steel sheet in a rolling direction, for a magnetic flux leaked from the local strain introduction portion at a position 1.0 mm away from a surface of the steel sheet at a side of the local strain introduction portion, a value obtained by dividing an intensity level of a total leakage magnetic flux by an intensity level of a magnetic flux leaked due to causes other than strain is more than 1.2.Type: GrantFiled: November 21, 2019Date of Patent: March 5, 2024Assignee: JFE STEEL CORPORATIONInventors: Takeshi Omura, Yoshihisa Ichihara, Kunihiro Senda, Takahiro Koshihara
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Publication number: 20240011111Abstract: Provided is a grain-oriented electrical steel sheet comprising a magnetic flux density B8 of 1.92 T or more, wherein a ratio Wa/Wb of a film thickness Wa of a forsterite film on a strain-introduced surface to a film thickness Wb of a forsterite film on a non-strain-introduced surface is 0.5 or more, an average width of a magnetic domain discontinuous portion on the non-strain-introduced surface is 1.00 time or more of an average width of a magnetic domain discontinuous portion on the strain-introduced surface, the average width of the magnetic domain discontinuous portion on the non-strain-introduced surface is 400 ?m or less, and compressive stress exists in a rolling direction in a range from a surface of the steel sheet that is the strain-introduced surface to at least 2 ?m in a sheet thickness direction.Type: ApplicationFiled: September 29, 2021Publication date: January 11, 2024Applicant: JFE STEEL CORPORATIONInventors: Takeshi OMURA, Yoshihisa ICHIHARA, Kunihiro SENDA
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Patent number: 11866796Abstract: Provided is a grain-oriented electrical steel sheet that combines low iron loss and low magnetostriction, together with an advantageous production method therefor. A grain-oriented electrical steel sheet comprises a linear strain portion extending in a direction intersecting a rolling direction of the grain-oriented electrical steel sheet, wherein the linear strain portion has a stress distribution in which a compressive stress region and a tensile stress region alternate in a longitudinal direction of the linear strain portion. The linear strain portion is formed by vibrating the grain-oriented electrical steel sheet in a sheet thickness direction, while irradiating a surface of the grain-oriented electrical steel sheet with an electron beam by repeatedly moving and detaining the electron beam in the direction intersecting the rolling direction of the grain-oriented electrical steel sheet.Type: GrantFiled: April 17, 2020Date of Patent: January 9, 2024Assignee: JFE STEEL CORPORATIONInventors: Yoshihisa Ichihara, Takeshi Omura, Kunihiro Senda
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Publication number: 20230395301Abstract: Provided is a wound core having a flat portion and corner portions adjacent to the flat portion, the flat portion including a lap portion, the corner portions including bent portions. A non-heat-resistant magnetic domain refined material is used for at least a part of the materials forming the wound core. Closure domains are formed in the non-heat-resistant magnetic domain refined material so as to extend in a direction intersecting a longitudinal direction of the non-heat-resistant magnetic domain refined material, an area of each of the closure domains in a cross section that is taken in the longitudinal direction being more than 7500 ?m2. In the lap portion, the ratio of the number of lap joint portions having a lap length of from 3.0 mm to 30 mm to the total number of lap joint portions is 50% or more.Type: ApplicationFiled: September 2, 2021Publication date: December 7, 2023Applicant: JFE Steel CorporationInventors: Takeshi Omura, Hirotaka Inoue, Kunihiro Senda
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Publication number: 20230304123Abstract: To provide a grain-oriented electrical steel sheet that can achieve both sufficiently low transformer core loss and sufficiently low noise. Disclosed is a grain-oriented electrical steel sheet having a tension coating on a surface thereof and subjected to magnetic domain refining treatment by generating linear closure domains extending in a direction within 30° of a transverse direction, in which an average interval L between adjacent closure domains is 15 mm or less, a depth ratio rd of a depth of the closure domains to a sheet thickness, calculated by a predetermined formula, is 35% or more, and a volume fraction rv of the closure domains, calculated by a predetermined formula, is 0.30% or more and 3.0% or less, and an area ratio rs of the closure domains, calculated by a predetermined formula, is 0.50% or more and 4.0% or less.Type: ApplicationFiled: August 18, 2021Publication date: September 28, 2023Applicant: JFE STEEL CORPORATIONInventors: Kunihiro SENDA, Yoshihisa ICHIHARA, Takeshi OMURA
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Publication number: 20230223798Abstract: Provided is a miniaturized motor core with multiple poles for use in motors that require both output density and high efficiency. The motor core is formed by stacking a plurality of electrical steel sheets with a tooth width of 0.5 mm or more and 2.0 mm or less and 12 or more of slots arranged between the teeth, where the electrical steel sheet has an iron loss of 220 W/kg or less when excited at 1.0 T-3000 Hz.Type: ApplicationFiled: May 18, 2021Publication date: July 13, 2023Applicant: JFE STEEL CORPORATIONInventors: Souichiro YOSHIZAKI, Kunihiro SENDA, Yoshiaki ZAIZEN
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Publication number: 20230212706Abstract: Provided is a grain-oriented electrical steel sheet which has been subjected to heat-resistant magnetic domain refining treatment and can effectively suppress carburizing and nitriding during stress relief annealing. The grain-oriented electrical steel sheet has a plurality of grooves on one side that extend linearly across the rolling direction and are lined up at intervals in the rolling direction, and has at least a forsterite film on a surface of the steel sheet, where an average thickness of the forsterite film formed on the floor of the grooves is 0.45 ?m or more, and a standard deviation a of the thickness is 0.34 ?m or less.Type: ApplicationFiled: March 26, 2021Publication date: July 6, 2023Applicant: JFE STEEL CORPORATIONInventors: Hirotaka INOUE, Takeshi OMURA, Yoshihisa ICHIHARA, Shigehiro TAKAJO, Kunihiro SENDA
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Publication number: 20230178276Abstract: Provided is a linear groove formation pattern with which both an effect of reducing the building factor and a high magnetic flux density can be obtained. In a grain-oriented electrical steel sheet having a plurality of linear grooves extending in a direction crossing a rolling direction of the steel sheet on a surface of the steel sheet, a surface of the steel sheet between the linear grooves has a recessed defect that is recessed from the surface, a volume fraction of the recessed defect in the steel sheet is 0.0025 vol % or more and 0.01 vol % or less of a steel sheet without the recessed defect, and discontinuous portions that disrupt the extension of the linear grooves are provided at a frequency of 30 or more and 200 or less per square meter of the steel sheet.Type: ApplicationFiled: March 4, 2021Publication date: June 8, 2023Applicant: JFE STEEL CORPORATIONInventors: Yoshihisa ICHIHARA, Takeshi OMURA, Hirotaka INOUE, Kunihiro SENDA
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Publication number: 20230042199Abstract: Provided is a grain-oriented electrical steel sheet having both low iron loss and good magnetostrictive properties, with which a transformer having excellent properties can be manufactured. The grain-oriented electrical steel sheet of the present disclosure has a linear strain region extending linearly in a direction intersecting the rolling direction, where the linear strain region has a region having compressive stress in the rolling direction, and a region adjacent in a rolling direction to the region having compressive stress has a region having tensile stress in the rolling direction.Type: ApplicationFiled: December 23, 2020Publication date: February 9, 2023Applicant: JFE STEEL CORPORATIONInventors: Yoshihisa ICHIHARA, Takeshi OMURA, Kunihiro SENDA
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Patent number: 11566302Abstract: Provided is a grain-oriented electrical steel sheet having better transformer iron loss property than conventional grain-oriented electrical steel sheets. A grain-oriented electrical steel sheet comprises: a steel substrate; a forsterite film on a surface of the steel substrate; and a Cr-depleted layer at a boundary between the steel substrate and the forsterite film, the Cr-depleted layer having a Cr concentration that is 0.70 times to 0.90 times a Cr concentration of the steel substrate.Type: GrantFiled: December 14, 2017Date of Patent: January 31, 2023Assignee: JFE STEEL CORPORATIONInventors: Takeshi Omura, Hirotaka Inoue, Kunihiro Senda, Seiji Okabe
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Patent number: 11551839Abstract: A motor comprising a steel sheet used as a core material of the motor, wherein the steel sheet includes a composition including: by mass %, 0.010% or less of C; 2.0% to 7.0% of Si; 2.0% or less of Al; 0.05% to 1.0% of Mn; 0.005% or less of S; 0.005% or less of N; and balance Fe and inevitable impurities; the steel sheet includes a magnetic flux density changing area where a change ?B in magnetic flux density to a change ?H=50 A/m in a magnetic field, is equal to or higher than 0.50 T; a thickness of the steel sheet is 0.05 mm to 0.20 mm; and an eddy-current loss of the steel sheet, at 1000 Hz?1.0 T, is equal to or less than 0.55 of a total iron loss.Type: GrantFiled: March 20, 2019Date of Patent: January 10, 2023Assignee: JFE Steel CorporationInventors: Souichiro Yoshizaki, Yoshiaki Zaizen, Kunihiro Senda
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Publication number: 20220298599Abstract: Provided is a grain-oriented electrical steel sheet that combines low iron loss and low magnetostriction, together with an advantageous production method therefor. A grain-oriented electrical steel sheet comprises a linear strain portion extending in a direction intersecting a rolling direction of the grain-oriented electrical steel sheet, wherein the linear strain portion has a stress distribution in which a compressive stress region and a tensile stress region alternate in a longitudinal direction of the linear strain portion. The linear strain portion is formed by vibrating the grain-oriented electrical steel sheet in a sheet thickness direction, while irradiating a surface of the grain-oriented electrical steel sheet with an electron beam by repeatedly moving and detaining the electron beam in the direction intersecting the rolling direction of the grain-oriented electrical steel sheet.Type: ApplicationFiled: April 17, 2020Publication date: September 22, 2022Applicant: JFE STEEL CORPORATIONInventors: Yoshihisa ICHIHARA, Takeshi OMURA, Kunihiro SENDA
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Publication number: 20220275487Abstract: A grain-oriented electrical steel sheet having linear grooves formed cyclically in a rolling direction of the grain-oriented electrical steel sheet such that a longitudinal direction of the linear grooves intersects the rolling direction, in which each of the linear grooves has a discontinuous portion of center lines where center lines of the groove are shifted in a groove width direction, and when a width of the linear groove is defined as a and a distance in the groove width direction between the center lines in the discontinuous portion of center lines is defined as b, a and b satisfy relational expression (1) below. 0.05?b/a?0.Type: ApplicationFiled: July 3, 2020Publication date: September 1, 2022Applicant: JFE Steel CorporationInventors: Yoshihisa Ichihara, Takeshi Omura, Hirotaka Inoue, Shigehiro Takajo, Masanori Odachi, Kunihiro Senda
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Publication number: 20220243298Abstract: Provided is a non-oriented electrical steel sheet having excellent adhesion with an insulating coating even if the thickness of the insulating coating is reduced. The non-oriented electrical steel sheet of the present disclosure has an insulating coating on at least one surface of the steel sheet, where the insulating coating has a P-concentrated layer on both a surface side and an interface side with a steel substrate, and a P concentration of the P-concentrated layer is higher than a P concentration in the steel substrate.Type: ApplicationFiled: April 28, 2020Publication date: August 4, 2022Applicant: JFE STEEL CORPORATIONInventors: Souichiro YOSHIZAKI, Yukino MIYAMOTO, Yoshiaki ZAIZEN, Kunihiro SENDA
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Publication number: 20220239202Abstract: A method for manufacturing a motor core includes a step of manufacturing a motor core by performing melt-cutting on an electrical steel sheet using heat input from a surface, the electrical steel sheet having an average thermal conductivity in depth positions from the surface to one-third depth of a sheet thickness lower than a thermal conductivity in a middle position in a sheet thickness direction by 30% or greater.Type: ApplicationFiled: May 15, 2020Publication date: July 28, 2022Applicant: JFE STEEL CORPORATIONInventors: Souichiro YOSHIZAKI, Kunihiro SENDA, Yoshiaki ZAIZEN, Yukino MIYAMOTO
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Publication number: 20220020514Abstract: Disclosed is a grain-oriented electrical steel sheet with extremely low iron loss by means of a magnetic domain refining technique. In a grain-oriented electrical steel sheet having a plurality of magnetic domains refined via a local strain introduction portion, when a direct-current external magnetic field is applied to the steel sheet in a rolling direction, for a magnetic flux leaked from the local strain introduction portion at a position 1.0 mm away from a surface of the steel sheet at a side of the local strain introduction portion, a value obtained by dividing an intensity level of a total leakage magnetic flux by an intensity level of a magnetic flux leaked due to causes other than strain is more than 1.2.Type: ApplicationFiled: November 21, 2019Publication date: January 20, 2022Applicant: JFE STEEL CORPORATIONInventors: Takeshi OMURA, Yoshihisa ICHIHARA, Kunihiro SENDA, Takahiro KOSHIHARA
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Patent number: 11198916Abstract: Further lower iron loss can be achieved in a grain-oriented electrical steel sheet including: a predetermined film mainly composed of forsterite on a front and back surfaces thereof; and a plurality of grooves on the front surface thereof, in which the plurality of grooves have an average depth of 6% or more of a thickness of the steel sheet and are spaced a distance of 1 mm to 15 mm from respective adjacent grooves, the steel sheet has a specific magnetic permeability ?r15/50 of 35000 or more when subjected to alternating current magnetization at a frequency of 50 Hz and a maximum magnetic flux density of 1.5 T, and the steel sheet includes isolated parts having a presence frequency of 0.3/?m or less, the isolated parts being separated from a continuous part of the film in an interface between the steel sheet and the film in a cross section orthogonal to the rolling direction of the steel sheet.Type: GrantFiled: September 25, 2018Date of Patent: December 14, 2021Assignee: JFE STEEL CORPORATIONInventors: Kunihiro Senda, Makoto Watanabe, Seiji Okabe, Souichiro Yoshizaki
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Patent number: 11117181Abstract: A method of manufacturing a laminated iron core includes: inserting a plurality of electrical steel strips in a superposed state to feed rolls including a pair of upper and lower feed rolls that are driven by a drive device to feed the electrical steel strips in a superposed state into a die having a plurality of punching processes in sequence; joining a part or all of the superposed electrical steel strips together before entering the die or at an upstream stage portion of the die after feeding out the electrical steel strips from the pair of upper and lower feed rolls; and punching simultaneously the plurality of electrical steel strips in a superposed state in the die.Type: GrantFiled: March 7, 2017Date of Patent: September 14, 2021Assignee: JFE STEEL CORPORATIONInventors: Kunihiro Senda, Masanori Uesaka, Yoshihiko Oda
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Non-oriented electrical steel sheet and method for manufacturing non-oriented electrical steel sheet
Patent number: 11114227Abstract: A non-oriented electrical steel sheet has low iron loss even under inverter excitation and can be suitably used as the iron core of a motor. The non-oriented electrical steel sheet has a specific chemical composition and an average grain size r of 40 ?m to 120 ?m. An area ratio R of a total area of grains having a grain size of ? or less of the thickness of the steel sheet to a cross-sectional area of the steel sheet is 2% or greater, and the average grain size r (?m) and the area ratio R (%) satisfy a condition represented by Expression (1), R>?2.4×r+200 (1).Type: GrantFiled: December 14, 2016Date of Patent: September 7, 2021Assignee: JFE STEEL CORPORATIONInventors: Masanori Uesaka, Kunihiro Senda, Takeshi Omura