Patents by Inventor Kunihiro Ukai

Kunihiro Ukai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180179647
    Abstract: A membrane electrode assembly includes: an electrolyte membrane that includes a pair of main surfaces; a cathode catalyst layer that is provided to one main surface of the electrolyte membrane; an anode catalyst layer that is provided to the other main surface of the electrolyte membrane; a cathode gas diffusion layer that is provided to the cathode catalyst layer; and an anode gas diffusion layer that is provided to the anode catalyst layer. The anode gas diffusion layer includes a metal steel plate that includes a plurality of vent holes through which gas passes, unevenness is provided to a main surface of the metal steel plate that neighbors the anode catalyst layer, and a difference in a height of the unevenness in a thickness direction of the metal steel plate is less than a thickness of the electrolyte membrane.
    Type: Application
    Filed: September 20, 2017
    Publication date: June 28, 2018
    Inventors: KUNIHIRO UKAI, YUUICHI YAKUMARU
  • Publication number: 20180155193
    Abstract: An apparatus includes: an electrolyte membrane; a cathode catalyst layer provided to one main surface of the electrolyte membrane; an anode catalyst layer provided to the other main surface of the electrolyte membrane; a cathode gas diffusion layer provided on a main surface of the cathode catalyst layer not facing the electrolyte membrane; a separator including a recess through which cathode gas flows; an anode gas diffusion layer provided on a main surface of the anode catalyst layer not facing the electrolyte membrane; a voltage applicator applying a voltage between the cathode catalyst layer and the anode catalyst layer; and a fastener fastening a laminated body. The cathode gas diffusion layer is accommodated in the recess, projects from the recess in a thickness direction before fastening of the laminated body, and includes an elastic member between side surfaces of the cathode gas diffusion layer and of the recess.
    Type: Application
    Filed: October 6, 2017
    Publication date: June 7, 2018
    Inventors: OSAMU SAKAI, KUNIHIRO UKAI, HIDENOBU WAKITA, YUKIMUNE KANI, YUUICHI YAKUMARU, TAKASHI SOTOKU
  • Patent number: 9991527
    Abstract: A heat exchanger, in which heat is exchanged between first and second mediums, includes a housing that includes a first inlet and a first outlet, an internal member that divides a space in the housing into first and second chambers, and first and second external channels, through which the first medium flows, in the respective first and second chambers. The internal member includes a diverging hole that divides the first medium into flows through the first and second external channels, a converging hole that allows the divided first medium to converge, a second inlet, a second outlet, and an internal channel through which the second medium flows. The first and second external channels each include a first bent portion bent inwardly at a peripheral portion of the first or second chamber. The internal channel includes a second bent portion bent inwardly at a peripheral portion of the internal member.
    Type: Grant
    Filed: April 16, 2016
    Date of Patent: June 5, 2018
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Hideki Nakata, Kunihiro Ukai, Masakazu Aoki, Norio Katsushita
  • Publication number: 20180151904
    Abstract: A high-temperature operating fuel cell system includes: a fuel cell stack that generates electric power through an electrochemical reaction of an oxidant gas and a reformed gas; a combustor that combusts a cathode off-gas and an anode off-gas; a reformer that generates the reformed gas from a raw material by utilizing heat of an exhaust gas generated by the combustor; a first preheater; a second preheater that preheats the oxidant gas through heat exchange with the exhaust gas and supplies the preheated oxidant gas to the cathode of the fuel cell stack; a casing that contains these components; and a first heat insulator that covers at least part of the casing, wherein the first preheater covers the first heat insulator and preheats the oxidant gas by heat transferred from the casing through the first heat insulator before the oxidant gas is supplied to the second preheater.
    Type: Application
    Filed: November 20, 2017
    Publication date: May 31, 2018
    Inventors: HIDEKI NAKATA, KUNIHIRO UKAI, MASAKAZU AOKI
  • Patent number: 9966621
    Abstract: A fuel cell system includes: a reformer to generate a fuel gas from a raw material gas, reforming water, and air supplied to the reformer; an SOFC to generate electric power through a power-generating reaction by utilizing the fuel gas and air; a combustor to combust an anode off gas discharged from the SOFC; a hot module housing the reformer, the SOFC, and the combustor, which are covered with a heat insulating material; and a hydrodesulfurizer to remove a sulfur component from the raw material gas by hydrodesulfurization. The anode off gas is supplied to the combustor and the hydrodesulfurizer in a distributed manner. The hydrodesulfurizer performs the hydrodesulfurization of the raw material gas by utilizing the anode off gas as a hydrogen source and utilizing an exhaust gas discharged from the hot module as a heat source, the exhaust gas containing at least combustion heat from the combustor.
    Type: Grant
    Filed: January 14, 2014
    Date of Patent: May 8, 2018
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Susumu Kobayashi, Kunihiro Ukai, Yuuichi Yakumaru
  • Publication number: 20180108922
    Abstract: A fuel cell system includes: a solid oxide fuel cell generating power by using, as fuel, air supplied to a cathode and hydrogen-containing gas supplied to an anode; a combustor generating a combustion exhaust gas by combusting anode-off gas and cathode-off gas discharged from the anode and the cathode, respectively; a reformer steam-reforming a material to generate the hydrogen-containing gas supplied to the anode; a first temperature detector detecting temperatures of the combustion exhaust gas and/or the combustor; and a controller performing, if a temperature detected by the first temperature detector is lower than a preset first threshold while the combustor is forming flame, at least one of operations of: increasing a ratio of air consumed to the air supplied in the cathode; decreasing a ratio of hydrogen-containing gas consumed to the hydrogen-containing gas supplied in the anode; and decreasing an amount of water supplied to the reformer.
    Type: Application
    Filed: September 22, 2017
    Publication date: April 19, 2018
    Inventor: KUNIHIRO UKAI
  • Publication number: 20180100243
    Abstract: A gas diffusion layer includes sheet materials laminated to each other and each having a gas diffusion portion in which through-holes are provided to allow a gas to pass therethrough, and a manifold hole which is provided in a region other than that of the gas diffusion portion and through which the gas passes.
    Type: Application
    Filed: August 2, 2017
    Publication date: April 12, 2018
    Inventors: YUUICHI YAKUMARU, KUNIHIRO UKAI
  • Publication number: 20180094356
    Abstract: A gas diffusion device includes a first gas diffusion layer that diffuses gas and is formed of metal and at least one first metal plate that is provided on at least one main surface of the first gas diffusion layer and includes a manifold hole through which gas flows and a gas flow path which communicates with the manifold hole, and the gas flow path passes through the first metal plate.
    Type: Application
    Filed: September 23, 2017
    Publication date: April 5, 2018
    Inventor: KUNIHIRO UKAI
  • Patent number: 9871264
    Abstract: The present invention provides a fuel cell system using combustion heat for an evaporator and a desulfurizer effectively. The fuel cell system comprises a combustor, a reformer, a fuel cell, a first cathode air heating part, a desulfurizer and an evaporator. A mixture of oxygen and gas which is contained in fuel is combusted in the combustor. A combustion exhaust gas generated in the combustor flows in the fuel cell system in such a manner that the combustion exhaust gas gives thermal energy to the reformer, the first cathode air heating part, the desulfurizer, and the evaporator in this order.
    Type: Grant
    Filed: July 8, 2015
    Date of Patent: January 16, 2018
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Miki Dohkoshi, Kunihiro Ukai, Takehiro Maruyama
  • Publication number: 20180006317
    Abstract: A fuel cell system includes a fuel feeder that supplies fuel, a fuel cell stack that generates power through an electrochemical reaction using air and a hydrogen-containing gas generated from the fuel, a temperature sensor that senses the temperature of the fuel cell stack, and a controller. The fuel cell stack has a membrane electrode assembly including an electrolyte membrane through which protons can pass, a cathode on one side of the electrolyte membrane, and an anode on the other side of the electrolyte membrane. The controller defines an upper limit of current output from the fuel cell stack on the basis of the temperature of the fuel cell stack and the supply of the fuel and keeps the current output from the fuel cell stack at or below the upper limit.
    Type: Application
    Filed: June 13, 2017
    Publication date: January 4, 2018
    Inventors: YUKIMUNE KANI, KUNIHIRO UKAI, SHIGENORI ONUMA
  • Patent number: 9843061
    Abstract: A hydrogen generator includes: a reformer configured to generate a hydrogen-containing gas by a reforming reaction of a material gas; a combustor configured to heat the reformer by diffusion combustion of the material gas and combustion air; a supplementary air flow rate adjuster configured to adjust the flow rate of supplementary air added to the material gas; and a controller configured to control the supplementary air flow rate adjuster such that the flow rate of a mixture gas of the material gas and the supplementary air becomes a predetermined value.
    Type: Grant
    Filed: March 19, 2014
    Date of Patent: December 12, 2017
    Assignee: Panasonic Intellectual Property Management Co., Ltd.
    Inventors: Yuuichi Yakumaru, Kunihiro Ukai, Susumu Kobayashi
  • Publication number: 20170338505
    Abstract: A high-temperature fuel cell system includes a fuel cell that includes an anode and a cathode and that generates power by using a fuel gas and an oxidant gas, a fuel-gas path along which the fuel gas flows, an oxidant-gas path along which the oxidant gas flows, an anode-off-gas path along which an anode off-gas flows, a cathode-off-gas path along which a cathode off-gas flows, a combustion space in communication with the anode-off-gas path and the cathode-off-gas path and in which the anode off-gas and the cathode off-gas are burned, a flue-gas path along which a flue gas flows, a cathode-off-gas branch portion disposed on the cathode-off-gas path between the combustion space and the cathode and at which some of the cathode off-gas is branched from the cathode-off-gas path, and a first heat exchanger that enables heat exchange between the oxidant gas, the flue gas, and the cathode off-gas.
    Type: Application
    Filed: May 9, 2017
    Publication date: November 23, 2017
    Inventors: OSAMU SAKAI, KUNIHIRO UKAI, YASUSHI KANEKO, SHIGENORI ONUMA, TAKASHI KAKUWA
  • Publication number: 20170309931
    Abstract: A fuel cell device includes: a reformer that generates a reformed gas; a fuel cell; a combustor that combusts off-gas of the reformed gas and air for power generation, and generates a combustion exhaust gas; a first air heat exchanger that has a combustion exhaust gas path and a first air supply path, and that performs heat exchange between the combustion exhaust gas and the air for power generation; a fuel cell storage which stores the fuel cell; a second air heat exchanger that has a second air supply path that supplies the air for power generation to the fuel cell, and that performs heat exchange between the off-gas of the air for power generation and the air for power generation; and a housing that stores members. The first air supply path and the second air supply path are disposed to cover whole members stored in the housing.
    Type: Application
    Filed: April 18, 2017
    Publication date: October 26, 2017
    Inventors: HIDEKI NAKATA, KUNIHIRO UKAI, MASAKAZU AOKI
  • Publication number: 20170250418
    Abstract: A fuel cell system includes: a fuel cell; a reformer to generate a hydrogen-containing gas; an electric power generation raw material supply unit; a reforming material supply unit configured to supply at least one of reforming water and reforming air, to the reformer; an oxidizing gas supply unit to supply an oxidizing gas to a cathode of the fuel cell; a combustor to ignite an exhaust gas discharged from the fuel cell; and a controller. In an operation stop process of the fuel cell system, the controller causes the oxidizing gas supply unit to supply the oxidizing gas, causes the electric power generation raw material supply unit and the reforming material supply unit to intermittently supply the electric power generation raw material and at least one of the water and the air to the reformer, and causes the ignitor to perform an ignition operation.
    Type: Application
    Filed: November 25, 2015
    Publication date: August 31, 2017
    Inventors: Shigenori ONUMA, Kunihiro UKAI, Hiroshi SHIRAHAMA, Takeshi SAITO, Yosuke AKAGI, Taiichiro SAKAMOTO, Toshiharu OOE, Toshiharu OTSUKA
  • Publication number: 20170237088
    Abstract: A high-temperature operating fuel-cell module includes a fuel-cell stack; a fuel-cell stack container in which the fuel-cell stack is contained and cathode off-gas discharged from the fuel-cell stack flows; a cathode off-gas collector that is provided in the fuel-cell stack container and in which the cathode off-gas is collected; an anode off-gas passage through which anode off-gas discharged from the fuel-cell stack flows; and a combustor that combusts the cathode off-gas collected in the cathode off-gas collector and the anode off-gas flowing through the anode off-gas passage, the combustor comprising: a combustion chamber in which the anode and cathode off-gas are mixed and combusted, an ejector that is connected to the anode off-gas passage and ejects the anode off-gas into the combustion chamber, and a diffusion plate that surrounds the ejector so that the ejector is located at the center of the diffusion plate, and ejects the cathode off-gas into the combustion chamber.
    Type: Application
    Filed: January 30, 2017
    Publication date: August 17, 2017
    Inventors: KUNIHIRO UKAI, HIDEKI NAKATA, AICHI AIDA
  • Patent number: 9647287
    Abstract: The fuel cell system includes a hydro-desulfurizer that removes a sulfur compound in raw material gas; a raw material gas heating unit that heats raw material gas before the raw material gas enters the hydro-desulfurizer; a reformer that generates reformed gas using the raw material gas that has passed through the hydro-desulfurizer; a fuel cell that generates electric power using the reformed gas from the reformer as fuel; a combustor that combusts fuel unused in the fuel cell; an exhaust gas channel through which exhaust gas generated in the combustor flows; and a housing that is provided in a part of the exhaust gas channel and houses the raw material gas heating unit and the hydro-desulfurizer, in which exhaust gas flowing through the housing undergoes heat exchange with the raw material gas heating unit and the hydro-desulfurizer.
    Type: Grant
    Filed: March 5, 2015
    Date of Patent: May 9, 2017
    Assignee: PANASONIC CORPORATION
    Inventors: Toru Sukawa, Kunihiro Ukai
  • Publication number: 20170092969
    Abstract: A solid oxide fuel cell system includes: a fuel cell unit including a solid oxide fuel cell and a mixer, the solid oxide fuel cell including an anode gas passage and a cathode gas passage, the mixer mixing an anode off gas discharged from the anode gas passage and a cathode off gas discharged from the cathode gas passage; a power-generating raw material supply device operative to supply a power-generating raw material to the fuel cell unit; a combustible gas passage, which extends from the power-generating raw material supply device to a downstream end of the anode gas passage; an oxidizing gas supply device operative to supply an oxidizing gas to the cathode gas passage; and a controller operative to, after electric power generation by the fuel cell unit is stopped, control the power-generating raw material supply device to supply the power-generating raw material in a volume more than or equal to a volume of the combustible gas passage to the combustible gas passage, and concurrently control the oxidizing g
    Type: Application
    Filed: February 9, 2015
    Publication date: March 30, 2017
    Inventors: Yasushi KANEKO, Shigenori ONUMA, Kunihiro UKAI, Akinori YUKIMASA, Hiroshi SHIRAHAMA, Toshiharu OTSUKA, Hiromi KITA, Taiichiro SAKAMOTO, Toshiharu OOE
  • Publication number: 20170062853
    Abstract: A hydrogen generating apparatus includes a reformer that reforms fuel and generates reformed gas containing hydrogen, a combustor that heats the reformer, an exhaust gas path which covers the surroundings of an outer wall of the reformer and through which combustion exhaust gas from the combustor flows, and a reformed gas path through which the reformed gas sent from the reformer toward the combustor flows. The reformer is arranged on a flame forming side of the combustor, and a gas flow within the reformer in a portion thereof where the gas flow contacts the outer wall of the reformer is opposed to a flow of the combustion exhaust gas in the exhaust gas path in a portion thereof where the combustion exhaust gas contacts the outer wall of the reformer.
    Type: Application
    Filed: August 5, 2016
    Publication date: March 2, 2017
    Inventors: TAKASHI KAKUWA, KUNIHIRO UKAI, TATSUO FUJITA
  • Publication number: 20170047601
    Abstract: A solid-oxide fuel cell system includes: a fuel cell unit including a solid-oxide fuel cell including an anode gas channel and a cathode gas channel and a mixer; an electric power generation raw material supplier; a combustible gas channel extending from the electric power generation raw material supplier to a downstream end of the anode gas channel; an oxidizing gas supplier; and a controller operative to, after electric power generation of the fuel cell unit is stopped, control the electric power generation raw material supplier to supply to the combustible gas channel the electric power generation raw material, the amount of which compensates for contraction of gas in the combustible gas channel due to temperature decrease of the fuel cell unit and also control the oxidizing gas supplier to supply the oxidizing gas to the cathode gas channel in accordance with the supply of the electric power generation raw material.
    Type: Application
    Filed: February 9, 2015
    Publication date: February 16, 2017
    Inventors: Shigenori ONUMA, Yasushi KANEKO, Kunihiro UKAI, Akinori YUKIMASA, Yosuke AKAGI, Takeshi SAITO
  • Patent number: 9515329
    Abstract: A fuel cell system including a fuel cell; a cathode air heat exchanger configured to perform heat exchange between a cathode exhaust gas and the air to be supplied to the cathode to transfer a part of heat energy of the cathode exhaust gas to the air; a desulfurization unit configured to remove a sulfur component from a raw material supplied to the desulfurization unit; and a reformer configured to generate a reformed gas which is the fuel from steam and the raw material from which the sulfur component has been removed by the desulfurization unit; and the cathode exhaust gas which has lost a part of the heat energy by the heat exchange in at least the cathode air heat exchanger, is supplied to the desulfurization unit, to heat the desulfurization unit by the heat energy of the cathode exhaust gas.
    Type: Grant
    Filed: February 20, 2014
    Date of Patent: December 6, 2016
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Shigenori Onuma, Kunihiro Ukai, Takehiro Maruyama