Patents by Inventor Kunihiro Ukai
Kunihiro Ukai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10096849Abstract: A solid oxide fuel cell system includes: an igniting portion configured to ignite a raw material when starting up the solid oxide fuel cell system; a raw material supply portion configured to supply the raw material; a reforming air supply portion configured to supply reforming air; and an electric power generation air supply portion configured to supply electric power generation air. When starting up the solid oxide fuel cell system, the raw material supply portion supplies the raw material, and the electric power generation air supply portion supplies the electric power generation air. The igniting portion ignites the raw material. After the ignition, the reforming air supply portion supplies the reforming air. With this, the safety can be increased in consideration of characteristics in respective phases from the start-up of the solid oxide fuel cell system until the electric power generation.Type: GrantFiled: February 9, 2015Date of Patent: October 9, 2018Assignee: PANASONIC CORPORATIONInventors: Osamu Sakai, Tatsuo Fujita, Kunihiro Ukai, Takashi Kakuwa, Taiichiro Sakamoto, Toshiharu Ooe
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Patent number: 10090548Abstract: A fuel cell system includes a desulfurizer that removes a sulfur compound in a raw material, a fuel cell unit that performs electric-power generation using fuel obtained by reforming a raw material from which the sulfur compound is removed and electric-power generation air supplied, a combustion exhaust gas passage through which combustion exhaust gas generated by combusting fuel not utilized for the electric-power generation in the fuel cell unit is emitted, a combustion exhaust gas container that is connected to the combustion exhaust gas passage and accommodates the desulfurizer inside the combustion exhaust gas container, a purifier that removes carbon monoxide included in the combustion exhaust gas, and an air heat exchanger that performs heat exchange of the combustion exhaust gas and the electric-power generation air supplied to the fuel cell unit.Type: GrantFiled: October 27, 2015Date of Patent: October 2, 2018Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.Inventors: Hiromi Kita, Kunihiro Ukai, Toru Sukawa
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Patent number: 10079396Abstract: A solid-oxide fuel cell system includes: a fuel cell unit including a solid-oxide fuel cell including an anode gas channel and a cathode gas channel and a mixer; an electric power generation raw material supplier; a combustible gas channel extending from the electric power generation raw material supplier to a downstream end of the anode gas channel; an oxidizing gas supplier; and a controller operative to, after electric power generation of the fuel cell unit is stopped, control the electric power generation raw material supplier to supply to the combustible gas channel the electric power generation raw material, the amount of which compensates for contraction of gas in the combustible gas channel due to temperature decrease of the fuel cell unit and also control the oxidizing gas supplier to supply the oxidizing gas to the cathode gas channel in accordance with the supply of the electric power generation raw material.Type: GrantFiled: February 9, 2015Date of Patent: September 18, 2018Assignees: PANASONIC CORPORATION, TOTO LTD.Inventors: Shigenori Onuma, Yasushi Kaneko, Kunihiro Ukai, Akinori Yukimasa, Yosuke Akagi, Takeshi Saito
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Patent number: 10050293Abstract: A method for operating a fuel cell system including a fuel feeder supplying fuel, a reformer producing a hydrogen-containing gas by a reforming reaction, a fuel cell which includes a cathode and an anode, a combustor which combusts an anode off-gas discharged from the anode to produce a combustion gas, a temperature detector detecting the temperature of the combustion gas, and a storage device storing a preset target temperature profile, the target temperature profile including the temporal change in target temperature of the combustion gas in the operation of the fuel cell system, includes controlling the flow rate of the fuel supplied from the fuel feeder to the reformer in the operation such that the temperature detected by the temperature detector becomes equal to a target temperature determined on the basis of the target temperature profile.Type: GrantFiled: October 27, 2015Date of Patent: August 14, 2018Assignee: Panasonic Intellectual Property Management Co., Ltd.Inventors: Takehiro Maruyama, Kunihiro Ukai
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Publication number: 20180187319Abstract: An electrochemical hydrogen pump includes an electrolyte membrane having a pair of primary surfaces; a cathode catalyst layer provided on one primary surface of the electrolyte membrane; an anode catalyst layer provided on the other primary surface of the electrolyte membrane; a cathode gas diffusion layer provided on the cathode catalyst layer; an anode gas diffusion layer provided on the anode catalyst layer; and a voltage application device applying a voltage between the cathode catalyst layer and the anode catalyst layer, The anode gas diffusion layer includes a laminate of metal sheets which are provided with vents, and among the metal sheets, the maximum diameter of vents provided in a first metal sheet adjacent to the anode catalyst layer is smaller than the maximum diameter of vents provided in a second metal sheet adjacent to the first metal sheet.Type: ApplicationFiled: November 22, 2017Publication date: July 5, 2018Inventors: Yuuichi Yakumaru, Kunihiro Ukai, Yukimune Kani
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Publication number: 20180179647Abstract: A membrane electrode assembly includes: an electrolyte membrane that includes a pair of main surfaces; a cathode catalyst layer that is provided to one main surface of the electrolyte membrane; an anode catalyst layer that is provided to the other main surface of the electrolyte membrane; a cathode gas diffusion layer that is provided to the cathode catalyst layer; and an anode gas diffusion layer that is provided to the anode catalyst layer. The anode gas diffusion layer includes a metal steel plate that includes a plurality of vent holes through which gas passes, unevenness is provided to a main surface of the metal steel plate that neighbors the anode catalyst layer, and a difference in a height of the unevenness in a thickness direction of the metal steel plate is less than a thickness of the electrolyte membrane.Type: ApplicationFiled: September 20, 2017Publication date: June 28, 2018Inventors: KUNIHIRO UKAI, YUUICHI YAKUMARU
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Publication number: 20180155193Abstract: An apparatus includes: an electrolyte membrane; a cathode catalyst layer provided to one main surface of the electrolyte membrane; an anode catalyst layer provided to the other main surface of the electrolyte membrane; a cathode gas diffusion layer provided on a main surface of the cathode catalyst layer not facing the electrolyte membrane; a separator including a recess through which cathode gas flows; an anode gas diffusion layer provided on a main surface of the anode catalyst layer not facing the electrolyte membrane; a voltage applicator applying a voltage between the cathode catalyst layer and the anode catalyst layer; and a fastener fastening a laminated body. The cathode gas diffusion layer is accommodated in the recess, projects from the recess in a thickness direction before fastening of the laminated body, and includes an elastic member between side surfaces of the cathode gas diffusion layer and of the recess.Type: ApplicationFiled: October 6, 2017Publication date: June 7, 2018Inventors: OSAMU SAKAI, KUNIHIRO UKAI, HIDENOBU WAKITA, YUKIMUNE KANI, YUUICHI YAKUMARU, TAKASHI SOTOKU
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Patent number: 9991527Abstract: A heat exchanger, in which heat is exchanged between first and second mediums, includes a housing that includes a first inlet and a first outlet, an internal member that divides a space in the housing into first and second chambers, and first and second external channels, through which the first medium flows, in the respective first and second chambers. The internal member includes a diverging hole that divides the first medium into flows through the first and second external channels, a converging hole that allows the divided first medium to converge, a second inlet, a second outlet, and an internal channel through which the second medium flows. The first and second external channels each include a first bent portion bent inwardly at a peripheral portion of the first or second chamber. The internal channel includes a second bent portion bent inwardly at a peripheral portion of the internal member.Type: GrantFiled: April 16, 2016Date of Patent: June 5, 2018Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.Inventors: Hideki Nakata, Kunihiro Ukai, Masakazu Aoki, Norio Katsushita
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Publication number: 20180151904Abstract: A high-temperature operating fuel cell system includes: a fuel cell stack that generates electric power through an electrochemical reaction of an oxidant gas and a reformed gas; a combustor that combusts a cathode off-gas and an anode off-gas; a reformer that generates the reformed gas from a raw material by utilizing heat of an exhaust gas generated by the combustor; a first preheater; a second preheater that preheats the oxidant gas through heat exchange with the exhaust gas and supplies the preheated oxidant gas to the cathode of the fuel cell stack; a casing that contains these components; and a first heat insulator that covers at least part of the casing, wherein the first preheater covers the first heat insulator and preheats the oxidant gas by heat transferred from the casing through the first heat insulator before the oxidant gas is supplied to the second preheater.Type: ApplicationFiled: November 20, 2017Publication date: May 31, 2018Inventors: HIDEKI NAKATA, KUNIHIRO UKAI, MASAKAZU AOKI
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Patent number: 9966621Abstract: A fuel cell system includes: a reformer to generate a fuel gas from a raw material gas, reforming water, and air supplied to the reformer; an SOFC to generate electric power through a power-generating reaction by utilizing the fuel gas and air; a combustor to combust an anode off gas discharged from the SOFC; a hot module housing the reformer, the SOFC, and the combustor, which are covered with a heat insulating material; and a hydrodesulfurizer to remove a sulfur component from the raw material gas by hydrodesulfurization. The anode off gas is supplied to the combustor and the hydrodesulfurizer in a distributed manner. The hydrodesulfurizer performs the hydrodesulfurization of the raw material gas by utilizing the anode off gas as a hydrogen source and utilizing an exhaust gas discharged from the hot module as a heat source, the exhaust gas containing at least combustion heat from the combustor.Type: GrantFiled: January 14, 2014Date of Patent: May 8, 2018Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.Inventors: Susumu Kobayashi, Kunihiro Ukai, Yuuichi Yakumaru
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Publication number: 20180108922Abstract: A fuel cell system includes: a solid oxide fuel cell generating power by using, as fuel, air supplied to a cathode and hydrogen-containing gas supplied to an anode; a combustor generating a combustion exhaust gas by combusting anode-off gas and cathode-off gas discharged from the anode and the cathode, respectively; a reformer steam-reforming a material to generate the hydrogen-containing gas supplied to the anode; a first temperature detector detecting temperatures of the combustion exhaust gas and/or the combustor; and a controller performing, if a temperature detected by the first temperature detector is lower than a preset first threshold while the combustor is forming flame, at least one of operations of: increasing a ratio of air consumed to the air supplied in the cathode; decreasing a ratio of hydrogen-containing gas consumed to the hydrogen-containing gas supplied in the anode; and decreasing an amount of water supplied to the reformer.Type: ApplicationFiled: September 22, 2017Publication date: April 19, 2018Inventor: KUNIHIRO UKAI
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Publication number: 20180100243Abstract: A gas diffusion layer includes sheet materials laminated to each other and each having a gas diffusion portion in which through-holes are provided to allow a gas to pass therethrough, and a manifold hole which is provided in a region other than that of the gas diffusion portion and through which the gas passes.Type: ApplicationFiled: August 2, 2017Publication date: April 12, 2018Inventors: YUUICHI YAKUMARU, KUNIHIRO UKAI
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Publication number: 20180094356Abstract: A gas diffusion device includes a first gas diffusion layer that diffuses gas and is formed of metal and at least one first metal plate that is provided on at least one main surface of the first gas diffusion layer and includes a manifold hole through which gas flows and a gas flow path which communicates with the manifold hole, and the gas flow path passes through the first metal plate.Type: ApplicationFiled: September 23, 2017Publication date: April 5, 2018Inventor: KUNIHIRO UKAI
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Patent number: 9871264Abstract: The present invention provides a fuel cell system using combustion heat for an evaporator and a desulfurizer effectively. The fuel cell system comprises a combustor, a reformer, a fuel cell, a first cathode air heating part, a desulfurizer and an evaporator. A mixture of oxygen and gas which is contained in fuel is combusted in the combustor. A combustion exhaust gas generated in the combustor flows in the fuel cell system in such a manner that the combustion exhaust gas gives thermal energy to the reformer, the first cathode air heating part, the desulfurizer, and the evaporator in this order.Type: GrantFiled: July 8, 2015Date of Patent: January 16, 2018Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.Inventors: Miki Dohkoshi, Kunihiro Ukai, Takehiro Maruyama
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Publication number: 20180006317Abstract: A fuel cell system includes a fuel feeder that supplies fuel, a fuel cell stack that generates power through an electrochemical reaction using air and a hydrogen-containing gas generated from the fuel, a temperature sensor that senses the temperature of the fuel cell stack, and a controller. The fuel cell stack has a membrane electrode assembly including an electrolyte membrane through which protons can pass, a cathode on one side of the electrolyte membrane, and an anode on the other side of the electrolyte membrane. The controller defines an upper limit of current output from the fuel cell stack on the basis of the temperature of the fuel cell stack and the supply of the fuel and keeps the current output from the fuel cell stack at or below the upper limit.Type: ApplicationFiled: June 13, 2017Publication date: January 4, 2018Inventors: YUKIMUNE KANI, KUNIHIRO UKAI, SHIGENORI ONUMA
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Patent number: 9843061Abstract: A hydrogen generator includes: a reformer configured to generate a hydrogen-containing gas by a reforming reaction of a material gas; a combustor configured to heat the reformer by diffusion combustion of the material gas and combustion air; a supplementary air flow rate adjuster configured to adjust the flow rate of supplementary air added to the material gas; and a controller configured to control the supplementary air flow rate adjuster such that the flow rate of a mixture gas of the material gas and the supplementary air becomes a predetermined value.Type: GrantFiled: March 19, 2014Date of Patent: December 12, 2017Assignee: Panasonic Intellectual Property Management Co., Ltd.Inventors: Yuuichi Yakumaru, Kunihiro Ukai, Susumu Kobayashi
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Publication number: 20170338505Abstract: A high-temperature fuel cell system includes a fuel cell that includes an anode and a cathode and that generates power by using a fuel gas and an oxidant gas, a fuel-gas path along which the fuel gas flows, an oxidant-gas path along which the oxidant gas flows, an anode-off-gas path along which an anode off-gas flows, a cathode-off-gas path along which a cathode off-gas flows, a combustion space in communication with the anode-off-gas path and the cathode-off-gas path and in which the anode off-gas and the cathode off-gas are burned, a flue-gas path along which a flue gas flows, a cathode-off-gas branch portion disposed on the cathode-off-gas path between the combustion space and the cathode and at which some of the cathode off-gas is branched from the cathode-off-gas path, and a first heat exchanger that enables heat exchange between the oxidant gas, the flue gas, and the cathode off-gas.Type: ApplicationFiled: May 9, 2017Publication date: November 23, 2017Inventors: OSAMU SAKAI, KUNIHIRO UKAI, YASUSHI KANEKO, SHIGENORI ONUMA, TAKASHI KAKUWA
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Publication number: 20170309931Abstract: A fuel cell device includes: a reformer that generates a reformed gas; a fuel cell; a combustor that combusts off-gas of the reformed gas and air for power generation, and generates a combustion exhaust gas; a first air heat exchanger that has a combustion exhaust gas path and a first air supply path, and that performs heat exchange between the combustion exhaust gas and the air for power generation; a fuel cell storage which stores the fuel cell; a second air heat exchanger that has a second air supply path that supplies the air for power generation to the fuel cell, and that performs heat exchange between the off-gas of the air for power generation and the air for power generation; and a housing that stores members. The first air supply path and the second air supply path are disposed to cover whole members stored in the housing.Type: ApplicationFiled: April 18, 2017Publication date: October 26, 2017Inventors: HIDEKI NAKATA, KUNIHIRO UKAI, MASAKAZU AOKI
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Publication number: 20170250418Abstract: A fuel cell system includes: a fuel cell; a reformer to generate a hydrogen-containing gas; an electric power generation raw material supply unit; a reforming material supply unit configured to supply at least one of reforming water and reforming air, to the reformer; an oxidizing gas supply unit to supply an oxidizing gas to a cathode of the fuel cell; a combustor to ignite an exhaust gas discharged from the fuel cell; and a controller. In an operation stop process of the fuel cell system, the controller causes the oxidizing gas supply unit to supply the oxidizing gas, causes the electric power generation raw material supply unit and the reforming material supply unit to intermittently supply the electric power generation raw material and at least one of the water and the air to the reformer, and causes the ignitor to perform an ignition operation.Type: ApplicationFiled: November 25, 2015Publication date: August 31, 2017Inventors: Shigenori ONUMA, Kunihiro UKAI, Hiroshi SHIRAHAMA, Takeshi SAITO, Yosuke AKAGI, Taiichiro SAKAMOTO, Toshiharu OOE, Toshiharu OTSUKA
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Publication number: 20170237088Abstract: A high-temperature operating fuel-cell module includes a fuel-cell stack; a fuel-cell stack container in which the fuel-cell stack is contained and cathode off-gas discharged from the fuel-cell stack flows; a cathode off-gas collector that is provided in the fuel-cell stack container and in which the cathode off-gas is collected; an anode off-gas passage through which anode off-gas discharged from the fuel-cell stack flows; and a combustor that combusts the cathode off-gas collected in the cathode off-gas collector and the anode off-gas flowing through the anode off-gas passage, the combustor comprising: a combustion chamber in which the anode and cathode off-gas are mixed and combusted, an ejector that is connected to the anode off-gas passage and ejects the anode off-gas into the combustion chamber, and a diffusion plate that surrounds the ejector so that the ejector is located at the center of the diffusion plate, and ejects the cathode off-gas into the combustion chamber.Type: ApplicationFiled: January 30, 2017Publication date: August 17, 2017Inventors: KUNIHIRO UKAI, HIDEKI NAKATA, AICHI AIDA