Patents by Inventor Kunihiro Yasunaga

Kunihiro Yasunaga has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9695495
    Abstract: An aluminum alloy sheet for motor vehicles is produced by casting a melt, containing 3.0-3.5 mass % Mg, 0.05-0.3 mass % Fe, 0.05-0.15 mass % Si, and less than 0.1 mass % Mn, a balance substantially being inevitable impurities and Al, into a slab having a thickness of 5 to 15 mm in a twin-belt caster so that cooling rate at ¼ depth of thickness of the slab is 20 to 200° C./sec; winding the cast thin slab into a coiled thin slab subjected to cold rolling with a roll having a surface roughness of 0.2 to 0.7 ?m Ra at a cold rolling reduction of 50 to 98%; subjecting the cold rolled sheet to final annealing either continuously in a CAL at a holding temperature of 400 to 520° C. within 5 minutes or in a batch annealing furnace at a holding temperature of 300 to 400° C. for 1 to 8 hours; and subjecting the resulting sheet to straightening with a leveler.
    Type: Grant
    Filed: December 29, 2014
    Date of Patent: July 4, 2017
    Assignee: NIPPON LIGHT METAL CO., LTD.
    Inventors: Pizhi Zhao, Toshiya Anami, Kazumitsu Mizushima, Akira Goto, Hitoshi Kazama, Kunihiro Yasunaga
  • Publication number: 20150114523
    Abstract: An aluminum alloy sheet for motor vehicles is produced by casting a melt, containing 3.0-3.5 mass % Mg, 0.05-0.3 mass % Fe, 0.05-0.15 mass % Si, and less than 0.1 mass % Mn, a balance substantially being inevitable impurities and Al, into a slab having a thickness of 5 to 15 mm in a twin-belt caster so that cooling rate at ¼ depth of thickness of the slab is 20 to 200° C./sec; winding the cast thin slab into a coiled thin slab subjected to cold rolling with a roll having a surface roughness of 0.2 to 0.7 ?m Ra at a cold rolling reduction of 50 to 98%; subjecting the cold rolled sheet to final annealing either continuously in a CAL at a holding temperature of 400 to 520° C. within 5 minutes or in a batch annealing furnace at a holding temperature of 300 to 400° C. for 1 to 8 hours; and subjecting the resulting sheet to straightening with a leveler.
    Type: Application
    Filed: December 29, 2014
    Publication date: April 30, 2015
    Applicant: NIPPON LIGHT METAL CO., LTD.
    Inventors: Pizhi ZHAO, Toshiya ANAMI, Kazumitsu MIZUSHIMA, Akira GOTO, Hitoshi KAZAMA, Kunihiro YASUNAGA
  • Patent number: 8691031
    Abstract: An aluminum alloy sheet is manufactured by preparing a slab having a thickness of 5 to 15 mm with a continuous casting machine by a continuous casting process using molten alloy containing 0.40% to 0.65% of Mg, 0.50% to 0.75% of Si, 0.05% to 0.20% of Cr, and 0.10% to 0.40% of Fe, a remainder being Al; winding the slab into a coil; cold-rolling the slab into a sheet; subjecting the sheet to solution heat treatment in such a manner that the sheet is heated to a temperature of 530° C. to 560° C. at a heating rate of 10° C./sec or more and then maintained at the temperature for five seconds or more; quenching the sheet with water; coiling up the sheet; maintaining the sheet at a temperature of 60° C. to 110° C. for 3 to 12 hours; and then cooling the sheet to room temperature.
    Type: Grant
    Filed: June 6, 2012
    Date of Patent: April 8, 2014
    Assignees: Nippon Light Metal Co., Ltd., Honda Motor Co., Ltd., Novelis Inc.
    Inventors: Pizhi Zhao, Toshiya Anami, Ichiro Okamoto, Hitoshi Kazama, Kunihiro Yasunaga, Noboru Hayashi, Kevin Gatenby, Simon Barker, Edward Luce
  • Patent number: 8425698
    Abstract: An aluminum alloy sheet having excellent press formability and stress corrosion cracking resistance, comprises 3.3 to 3.6 percent by weight of Mg and 0.1 to 0.2 percent by weight of Mn, furthermore, 0.05 to 0.3 percent by weight of Fe and 0.05 to 0.15 percent by weight of Si, and the remainder comprises Al and incidental impurities, wherein the sizes of intermetallic compounds is 5 ?m or less, the recrystallized grain size is 15 ?m or less in the region at a depth of 10 to 30 ?m below the sheet surface, and the surface roughness is Ra 0.2 to 0.7 ?m.
    Type: Grant
    Filed: July 30, 2004
    Date of Patent: April 23, 2013
    Assignees: Nippon Light Metal Co., Ltd, Novelis Inc., Honda Motor Co., Ltd.
    Inventors: Pizhi Zhao, Toshiya Anami, Ichiro Okamoto, Hitoshi Kazama, Kunihiro Yasunaga, Noboru Hayashi, Kevin Gatenby, Mark Gallerneault, Simon Barker
  • Publication number: 20120291924
    Abstract: An aluminum alloy sheet is manufactured by preparing a slab having a thickness of 5 to 15 mm with a continuous casting machine by a continuous casting process using molten alloy containing 0.40% to 0.65% of Mg, 0.50% to 0.75% of Si, 0.05% to 0.20% of Cr, and 0.10% to 0.40% of Fe, a remainder being Al; winding the slab into a coil; cold-rolling the slab into a sheet; subjecting the sheet to solution heat treatment in such a manner that the sheet is heated to a temperature of 530° C. to 560° C. at a heating rate of 10° C./sec or more and then maintained at the temperature for five seconds or more; quenching the sheet with water; coiling up the sheet; maintaining the sheet at a temperature of 60° C. to 110° C. for 3 to 12 hours; and then cooling the sheet to room temperature.
    Type: Application
    Filed: June 6, 2012
    Publication date: November 22, 2012
    Applicants: NIPPON LIGHT METAL CO., LTD., NOVELIS INC., HONDA MOTOR CO., LTD.
    Inventors: Pizhi ZHAO, Toshiya ANAMI, Ichiro OKAMOTO, Hitoshi KAZAMA, Kunihiro YASUNAGA, Noboru HAYASHI, Kevin GATENBY, Simon BARKER, Edward LUCE
  • Publication number: 20100307645
    Abstract: An aluminum alloy sheet for motor vehicles is produced by casting a melt, containing 3.0-3.5 mass % Mg, 0.05-0.3 mass % Fe, 0.05-0.15 mass % Si, and less than 0.1 mass % Mn, a balance substantially being inevitable impurities and Al, into a slab having a thickness of 5 to 15 mm in a twin-belt caster so that cooling rate at ¼ depth of thickness of the slab is 20 to 200° C./sec; winding the cast thin slab into a coiled thin slab subjected to cold rolling with a roll having a surface roughness of 0.2 to 0.7 ?m Ra at a cold rolling reduction of 50 to 98%; subjecting the cold rolled sheet to final annealing either continuously in a CAL at a holding temperature of 400 to 520° C. or in a batch annealing furnace at a holding temperature of 300 to 400° C.; and subjecting the resulting sheet to straightening with a leveler.
    Type: Application
    Filed: February 6, 2008
    Publication date: December 9, 2010
    Applicant: Nippon Light Metal Co., Ltd.
    Inventors: Pizhi Zhao, Toshiya Anami, Kazumitsu Mizushima, Akira Goto, Hitoshi Kazama, Kunihiro Yasunaga
  • Publication number: 20090081072
    Abstract: An aluminum alloy sheet is manufactured by preparing a slab having a thickness of 5 to 15 mm with a continuous casting machine by a continuous casting process using molten alloy containing following components: 0.40% to 0.65% of Mg, 0.50% to 0.75% of Si, 0.05% to 0.20% of Cr, and 0.10% to 0.40% of Fe, remainder being Al, the components being essential elements, and optionally up to 0.15% Cu, 0.10% Ti; winding the slab into a coil; hot-rolling or directly coiling up the slab; cold-rolling the slab into a sheet; subjecting the sheet to solution heat treatment with a continuous annealing furnace; and then pre-aging the sheet. The aluminum alloy sheet has the same composition as the molten alloy, has a grain size of 10 to 25 ?m, is superior in bake hardenability, bendability, and surface quality (orange peel), and can be manufactured with low cost.
    Type: Application
    Filed: May 25, 2005
    Publication date: March 26, 2009
    Applicants: NIPPON LIGHT METAL CO., LTD, HONDA MOTOR., LTD., NOVELIS INC.
    Inventors: Pizhi Zhao, Toshiya Anami, Ichiro Okamoto, Hitoshi Kazama, Kunihiro Yasunaga, Noboru Hayashi, Kevin Gatenby, Simon Barker, Edward Luce
  • Publication number: 20090007994
    Abstract: An aluminum alloy sheet having excellent press formability and stress corrosion cracking resistance, comprises 3.3 to 3.6 percent by weight of Mg and 0.1 to 0.2 percent by weight of Mn, furthermore, 0.05 to 0.3 percent by weight of Fe and 0.05 to 0.15 percent by weight of Si, and the remainder comprises Al and incidental impurities, wherein the sizes of intermetallic compounds is 5 ?m or less, the recrystallized grain size is 15 ?m or less in the region at a depth of 10 to 30 ?m below the sheet surface, and the surface roughness is Ra 0.2 to 0.7 ?m.
    Type: Application
    Filed: July 30, 2004
    Publication date: January 8, 2009
    Applicants: NOVELIS INC., NIPPON LIGHT METAL CO., LTD., HONDA MOTOR CO., LTD.
    Inventors: Pizhi Zhao, Toshiya Anami, Ichiro Okamoto, Hitoshi Kazama, Kunihiro Yasunaga, Noboru Hayashi, Kevin Gatenby, Mark Gallerneault, Simon Barker
  • Publication number: 20080050606
    Abstract: An aluminum alloy plate to be subjected to a bake coating contains silicon (Si) and magnesium (Mg) with the balance being aluminum (Al) and inevitable impurities. In order to set the content of Mg2Si in a range of 0.50% by weight?Mg2Si?1.00% by weight, when the Si content by weight percent is taken on an x-axis of rectangular coordinates and the Mg content by weight percent is taken on a y-axis of the rectangular coordinates, the Si and Mg contents are set in a region in a diagram formed by sequentially connecting a point A (0.18, 0.31), a point B (1.3, 0.31), a point C (1.3, 0.64), a point D (0.37, 0.64), a point E (0.37, 1.0), a point F (0.18, 1.0) and the point A (0.18, 0.31). Thus, a bake-hard effect can be obtained, and the aluminum alloy plate can be produced at a relatively low manufacturing cost.
    Type: Application
    Filed: October 16, 2007
    Publication date: February 28, 2008
    Inventors: Hitoshi Kazama, Kunihiro Yasunaga
  • Publication number: 20060035106
    Abstract: An aluminum alloy sheet for high-speed high-temperature blow forming has an aluminum alloy containing 4 to 5% of Mg, 0.35 to 0.5% of Mn and 0.001 to 0.05% of Cr, 0.6% or less of Si+Fe, 0.15% or less of Cu, and the balance being substantially Al. The aluminum alloy sheet has an elongation of 150% or more in a high-temperature tensile test at 400 to 550° C. and at a strain rate of 10?2/second or more, has a cavitation area percentage of 2% or less at the time of 100% tensile deformation, and is free from any abnormally grown grains of 100 microns or more. A formed piece of the aluminum alloy sheet also has a cavitation area percentage of 2% or less when blow-formed at 400 to 550° C. and at a reduction in sheet thickness of 65% or less, and is free from any abnormally grown grains of 100 microns or more.
    Type: Application
    Filed: August 2, 2005
    Publication date: February 16, 2006
    Applicants: Furukawa-Sky Aluminum Corp., Honda Motor Co., Ltd.
    Inventors: Osamu Noguchi, Toshiyasu Ukena, Hitoshi Kazama, Kunihiro Yasunaga, Osamu Yokoyama, Keiichiro Nakao
  • Publication number: 20040231764
    Abstract: An aluminum alloy plate to be subjected to a bake coating contains silicon (Si) and magnesium (Mg) with the balance being aluminum (Al) and inevitable impurities. In order to set the content of Mg2Si in a range of 0.50% by weight≦Mg2Si≦1.00% by weight, when the Si content by weight percent is taken on an x-axis of rectangular coordinates and the Mg content by weight percent is taken on a y-axis of the rectangular coordinates, the Si and Mg contents are set in a region in a diagram formed by sequentially connecting a point A (0.18, 0.31), a point B (1.3, 0.31), a point C (1.3, 0.64), a point D (0.37, 0.64), a point E (0.37, 1.0), a point F (0.18, 1.0) and the point A (0.18, 0.31). Thus, a bake-hard effect can be obtained, and the aluminum alloy plate can be produced at a relatively low manufacturing cost.
    Type: Application
    Filed: March 15, 2004
    Publication date: November 25, 2004
    Inventors: Hitoshi Kazama, Kunihiro Yasunaga
  • Publication number: 20030164208
    Abstract: In the production of an aluminum alloy plate for an automobile body, a molten alloy having an aluminum alloy composition of 3.00% by weight≦Mg≦3.50% by weight, 0.20% by weight≦Fe≦0.60% by weight, 0.10% by weight≦Si≦0.15% by weight, 0.01% by weight≦Ti≦0.05% by weight, Mn≦0.05% by weight and the balance of aluminum containing inevitable impurities is subjected to a liquid metal rolling to provide a plate material; the plate material is subjected to a cold rolling to provide a cold-rolled plate; and the cold-rolled plate is subjected to an annealing treatment at a temperature T set in a range of 340° C.≦T≦400° C. and for a period of time t set in a range of 9 hours≦t≦11 hours.
    Type: Application
    Filed: January 30, 2003
    Publication date: September 4, 2003
    Applicant: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Kunihiro Yasunaga, Hitoshi Kazama
  • Patent number: 6369347
    Abstract: An aluminum alloy sheet for automotive use is provided which comprises a starting aluminum alloy sheet which has an alloy composition containing from 2 to 6% by weight of Mg, 0.15 to 1.0% by weight of Fe and from 0.03 to 2.0% by weight Mn, and a surface layer disposed over one surface of the starting alloy sheet to be pressed against electrodes for use in welding, the surface layer containing a particulate intermetallic compound has a particle diameter of 0.5 &mgr;m or more and a density of 4,000 pieces of particles per one mm2 or more. The product alloy sheet ensure least deformation of an electrode and stable weldability by means of continuous resistance spot welding.
    Type: Grant
    Filed: May 11, 2000
    Date of Patent: April 9, 2002
    Assignees: Nippon Light Metal Company, Ltd., Alcan International Limited, Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Pizhi Zhao, Takeshi Moriyama, Noboru Hayashi, Kunihiro Yasunaga, Paul Wycliffe, David James Lloyd
  • Patent number: 6248193
    Abstract: A continuously cast and rolled sheet of an aluminum alloy having Mg in a content of 3 to 6% by weight is annealed, followed by strain correction, heat and hold treatment at a given temperature between 240° C. and 340° C. for one hour or more, and slowly cooling treatment, to thereby provide an aluminum alloy sheet having enhanced resistance to stress corrosion cracking and improved shape fixability. The slowly cooling treatment is carried out at a cooling rate chosen from a preset cooling zone corresponding to a present temperature zone S defined in obliquely lined surround form in the accompanying drawing.
    Type: Grant
    Filed: May 12, 2000
    Date of Patent: June 19, 2001
    Assignees: Nippon Light Metal Company, Ltd., Alcan International Limited, Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Pizhi Zhao, Takeshi Moriyama, Noboru Hayashi, Kunihiro Yasunaga, Paul Wycliffe, David James Lloyd
  • Patent number: 6110297
    Abstract: The invention provides an aluminum alloy sheet that has excellent formability, high coat-baking hardenability, excellent corrosion resistance, and is particularly suitable for external automobile body plates. The aluminum alloy sheet comprises: 0.9 to 1.3 wt. % of Si, 0.4 to 0.6 wt. % of Mg, 0.05 to 0.15 wt. % of Mn, 0.01 to 0.1 wt. % of Ti, with the remainder comprising Al and inevitable impurities, while limiting Fe as an impurity to 0.2 wt. % or less and Cu as an impurity to 0.1 wt. % or less. The aluminum homogenizing an aluminum ingot with the above-described composition; cooling the homogenized ingot to a temperature of 450.degree. C. or below to begin hot-rolling; finishing hot-rolling in a temperature range from 250 to 350.degree. C.; applying intermediate annealing to the hot-rolled plate; conducting cold-rolling at a draft of 70% or more; applying a solid solution treatment followed by quenching the alloy sheet and holding it at 530.degree. C. or above for 60 sec.
    Type: Grant
    Filed: May 24, 1999
    Date of Patent: August 29, 2000
    Assignees: Honda Giken Kogyo Kabushiki Kaisha, Sumitomo Light Metal Industries, Ltd.
    Inventors: Noboru Hayashi, Kunihiro Yasunaga, Hiden Yoshida, Hidetoshi Uchida, Hideo Itoh
  • Patent number: 5944923
    Abstract: The invention provides an aluminum alloy sheet that has excellent formability, high coat-baking hardenability, and ensures a proof stress of 200 MPa or more after the coat-baking stage, and that gives favorable product surface quality after the forming stage and excellent corrosion resistance, and that is particularly suitable for external automobile body plates. The aluminum alloy sheet comprises: 0.9 to 1.3 wt. % of Si, 0.4 to 0.6 wt. % of Mg, 0.05 to 0.15 wt. % of Mn, 0.01 to 0.1 wt. % of Ti, with the remainder comprising Al and inevitable impurities, while limiting Fe as an impurity to 0.2 wt. % or less and Cu as an impurity to 0.1 wt. % or less; a coating film of a lubricant composition containing a water-dispersible polyurethane resin and a natural wax on the aluminum alloy sheet.
    Type: Grant
    Filed: January 10, 1997
    Date of Patent: August 31, 1999
    Assignees: Honda Giken Kogyo Kabushiki Kaisha, Sumitomo Light Metal Industries, Ltd.
    Inventors: Noboru Hayashi, Kunihiro Yasunaga, Hideo Yoshida, Hidetoshi Uchida, Hideo Itoh
  • Patent number: 5743124
    Abstract: A method of bending extruded shapes of the present invention controls a bending radius and a bending angle in accordance with a moving distance of a movable bending die. In the bending process, hardness of an extruded shape to be processed is measured and converted into proof stress, and the bending condition for compensating the springback is determined. A correction coefficient C showing a ratio of a practical value of the moving distance and a theoretical value of the moving distance in a case of no spring-back occurring is defined by a function of Young's modulus E, geometrical coefficient Z, bending radius R and proof stress .sigma..sub.0.2 for the extruded shape to be processed.
    Type: Grant
    Filed: November 12, 1996
    Date of Patent: April 28, 1998
    Assignees: Nippon Light Metal Co., Honda Giken KKK
    Inventors: Keiichi Sugiyama, Mitsuo Tsuge, Tadashi Hakamada, Masayoshi Ohhashi, Kunihiro Yasunaga