Patents by Inventor Kunio Miyashita
Kunio Miyashita has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8847585Abstract: A magnetic absolute encoder includes: a board-holding assembly mounted to a motor case assembly side; and a flexible printed wiring board which is held, by the board-holding assembly, in the shape of a loop surrounding multipolar and bipolar ring magnets. On the flexible printed wiring board, multipolar-side hall elements and bipolar-side hall elements are mounted and a wiring pattern relating to the hall elements are printed. The assembling work and wiring work of the magnetic absolute encoder provided with a multipolar magnetic encoder and a bipolar magnetic encoder can be performed simply in a short time.Type: GrantFiled: November 18, 2009Date of Patent: September 30, 2014Assignee: Harmonic Drive Systems Inc.Inventors: Tsukasa Koto, Toshiki Maruyama, Yuki Kato, Kunio Miyashita
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Patent number: 8400096Abstract: First to fourth magnetic detection units (22-25) are arranged in opposition to a multipole magnetized surface (21a) of a multipole magnet (21) of a magnetic encoder (17). The first and second magnetic detection units (22, 23) are placed on positions separated from each other by 180 degrees on the periphery of the center of the multipole magnet and output an A-phase signal and a B-phase signal. The third and fourth magnetic detection units (24, 25) are placed on positions separated from each other by nearly 180 degrees on the periphery of the center of the multipole magnet and output an A-phase reverse signal and a B-phase reverse signal. Detection signals of the same phase are synthesized and averaged, and consequently a detection error generated by an outer magnetic flux extending in the diameter direction of the multipole magnet can be removed.Type: GrantFiled: June 20, 2008Date of Patent: March 19, 2013Assignee: Harmonic Drive Systems Inc.Inventors: Kunio Miyashita, Toshiki Maruyama, Tsukasa Koto
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Patent number: 8368392Abstract: A magnetic encoder includes a multi-pole magnetic detecting unit having a multi-pole magnet. In the multi-pole magnetic detecting unit, first and second magnetic detecting elements that output sinusoidal signals having a 90° phase difference are arranged apart from third and fourth magnetic detecting elements at a mechanical angle of 180° . The first and third magnetic detecting elements are disposed at the same position represented by an electrical angle and output sinusoidal signals of a same phase. The second and fourth magnetic detecting elements are arranged at the same position represented by an electrical angle and output sinusoidal signals of a same phase.Type: GrantFiled: April 24, 2007Date of Patent: February 5, 2013Assignee: Harmonic Drive Systems Inc.Inventors: Kunio Miyashita, Junji Koyama
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Publication number: 20120229127Abstract: A magnetic absolute encoder includes: a board-holding assembly mounted to a motor case assembly side; and a flexible printed wiring board which is held, by the board-holding assembly, in the shape of a loop surrounding multipolar and bipolar ring magnets. On the flexible printed wiring board, multipolar-side hall elements and bipolar-side hall elements are mounted and a wiring pattern relating to the hall elements are printed. The assembling work and wiring work of the magnetic absolute encoder provided with a multipolar magnetic encoder and a bipolar magnetic encoder can be performed simply in a short time.Type: ApplicationFiled: November 18, 2009Publication date: September 13, 2012Applicant: Harmonic Drive Systems Inc.Inventors: Tsukasa Koto, Toshiki Maruyama, Yuki Kato, Kunio Miyashita
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Patent number: 8159096Abstract: A magnetic absolute sensor for a geared motor comprises a dipole magnet and hall elements. The dipole magnet is fixed to a hollow portion of a hollow rotor shaft. A bracket attached to an end plate of a motor housing is coaxially inserted from the rear end side of the hollow portion. The dipole magnet is inserted from the front side in a cylindrical portion of the bracket. The hall elements are arranged at an interval of 90 degree on the circular inner periphery surface of the cylindrical portion. The hall elements face the circular outer periphery surface of the dipole magnet with a fixed gap therebetween. It is not necessary to increase a motor shaft length in order to incorporate the magnetic absolute sensor. The flux of a motor driven magnet is blocked by the hollow rotor shaft and the hall elements are not adversely affected.Type: GrantFiled: June 22, 2007Date of Patent: April 17, 2012Assignee: Harmonic Drive Systems Inc.Inventors: Shunichi Tezuka, Junji Koyama, Kunio Miyashita
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Publication number: 20120068694Abstract: Before detecting a mechanical angular absolute position ?abs of a rotating shaft (4) within one turn using a two-pole absolute value encoder (2) and a multi-pole absolute value encoder (3) having Pp (Pp: an integer of 3 or more) pole pairs, the rotating shaft (4) is rotated to measure a temporary absolute value ?elt of the multi-pole absolute value encoder (3) in relation to each absolute value ?t of the two-pole absolute value encoder (2), and a temporary pole-pair number (Nx) for a multi-pole magnet is assigned to each absolute value ?t. In actual detecting, an absolute value ?ti of the two-pole absolute value encoder and an absolute value ?elr of the multi-pole absolute value encoder are measured, the temporary pole-pair number (Nx) assigned to the absolute value ?ti is corrected on the basis of an absolute value ?elti of the multi-pole absolute value encoder assigned to the absolute value ?ti and the measured absolute value ?elr, thus calculating a pole-pair number (Nr).Type: ApplicationFiled: April 24, 2007Publication date: March 22, 2012Applicant: HARMONIC DRIVE SYSTEMS INC.Inventors: Muneo Mitamura, Kunio Miyashita, Junji Koyama
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Patent number: 7994749Abstract: A multiple-rotation absolute-value encoder of a geared motor, wherein the geared motor (10) reduces the rotational speed of a motor shaft (12) and takes it out from a gear shaft (14) to drive a machine device (15) in an operating range corresponding to two rotations of the gear shaft (14). The multiple-rotation absolute-value encoder (20) fitted to the geared motor (10) is made up of a gear shaft absolute value encoder (30) for detecting the absolute position of the gear shaft (14) and a load side absolute value encoder (50) having a two-pole magnet (51) and a magnetic sensor (52) rotating at a rotational speed reduced to half the rotational speed of the gear shaft (14) through the magnetic gear (40).Type: GrantFiled: August 8, 2006Date of Patent: August 9, 2011Assignee: Harmonic Drive Systems Inc.Inventors: Kunio Miyashita, Junji Koyama, Muneo Mitamura, Yasuo Sawamura
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Publication number: 20110156505Abstract: First to fourth magnetic detection units (22-25) are arranged in opposition to a multipole magnetized surface (21a) of a multipole magnet (21) of a magnetic encoder (17). The first and second magnetic detection units (22, 23) are placed on positions separated from each other by 180 degrees on the periphery of the center of the multipole magnet and output an A-phase signal and a B-phase signal. The third and fourth magnetic detection units (24, 25) are placed on positions separated from each other by nearly 180 degrees on the periphery of the center of the multipole magnet and output an A-phase reverse signal and a B-phase reverse signal. Detection signals of the same phase are synthesized and averaged, and consequently a detection error generated by an outer magnetic flux extending in the diameter direction of the multipole magnet can be removed.Type: ApplicationFiled: June 20, 2008Publication date: June 30, 2011Inventors: Kunio Miyashita, Toshiki Maruyama, Tsukasa Koto
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Publication number: 20100176695Abstract: A magnetic absolute sensor for a geared motor comprises a dipole magnet and hall elements. The dipole magnet is fixed to a hollow portion of a hollow rotor shaft. A bracket attached to an end plate of a motor housing is coaxially inserted from the rear end side of the hollow portion. The dipole magnet is inserted from the front side in a cylindrical portion of the bracket. The hall elements are arranged at an interval of 90 degree on the circular inner periphery surface of the cylindrical portion. The hall elements face the circular outer periphery surface of the dipole magnet with a fixed gap therebetween. It is not necessary to increase a motor shaft length in order to incorporate the magnetic absolute sensor. The flux of a motor driven magnet is blocked by the hollow rotor shaft and the hall elements are not adversely affected.Type: ApplicationFiled: June 22, 2007Publication date: July 15, 2010Inventors: Shunichi Tezuka, Junji Koyama, Kunio Miyashita
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Publication number: 20090140731Abstract: A multiple-rotation absolute-value encoder of a geared motor, wherein the geared motor (10) reduces the rotational speed of a motor shaft (12) and takes it out from a gear shaft (14) to drive a machine device (15) in an operating range corresponding to the two rotations of the gear shaft (14). The multiple-rotation absolute-value encoder (20) fitted to the geared motor (10) comprises a gear shaft absolute value encoder (30) detecting the absolute position of the gear shaft (14) and a load side absolute value encoder (50) having a two-pole magnet (51) and a magnetic sensor (52) rotating at a rotational speed reduced to half the rotational speed of the gear shaft (14) through the magnetic gear (40). Since the operating range of the machine device (15) corresponds to one rotation of the two-pole magnet (51), the absolute position of the machine device (15) is determined based on an output from the magnetic sensor (52).Type: ApplicationFiled: August 8, 2006Publication date: June 4, 2009Inventors: Kunio Miyashita, Junji Koyama, Muneo Mitamura, Yasuo Sawamura
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Patent number: 7498914Abstract: An insert member (42) having an identical permeability is fitted in the circular center hole(41a) of a magnetic ring (41) which is then fitted in the circular hollow section (43a) of a fitting-over member (43) having an identical permeability. Under that state, the magnetic ring (41) is placed in a parallel magnetic field. Lines of magnetic flux passing through the magnetic ring (41) held between the insert member (42) and the fitting-over member (43) become linear without substantially inclining against the parallel magnetic field. Under that state, harmonic noise causing a deterioration in detection precision will scarcely appear in the output of a magnetic sensor for detecting the rotating magnetic field of a ring magnet (40) obtained by performing two-pole magnetization on the magnetic ring (41).Type: GrantFiled: May 30, 2005Date of Patent: March 3, 2009Assignee: Harmonic Drive Systems Inc.Inventors: Kunio Miyashita, Junji Koyama, Muneo Mitamura, Yasuo Sawamura
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Publication number: 20090015188Abstract: The drive controller of an actuator previously measures positioning error of an actuator output shaft caused by the angle transmission error of a wave gear drive and stores it as correction data. In a feedback control loop, a speed feedback value ?f is computed using the detected position feedback value ?f, after corrected by the correction data, of the actuator output shaft, and a current command Ir is computed using it, thus performing drive control on a motor. Since a speed component caused by the angle transmission error of the wave gear drive has been added to the rotational speed of a motor with regard to the speed feedback value ?f, a variation in rotational speed of the actuator output shaft caused by the angle transmission error of a wave gear drive can be suppressed effectively.Type: ApplicationFiled: March 2, 2006Publication date: January 15, 2009Inventors: Kozo Sasaki, Kunio Miyashita
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Patent number: 7375487Abstract: A motor encoder is mounted on a motor shaft of a geared motor 1, and the origin position is detected by using a Z-phase signal. An absolute value encoder with a precision that allows the number of motor rotations to be determined is mounted on an output shaft 4 of a reduction gear, and the absolute rotational position thereof is detected. When the first Z-phase signal generated in conjunction with the rotation of the motor shaft 2a is obtained at startup and at other times, the mechanical starting point at which the motor shaft and output shaft are both positioned at the origin can be calculated based on the absolute rotational position of the reduction-gear output shaft obtained from the output-side absolute value encoder. Since the mechanical starting point is obtained by rotating the motor shaft a single rotation at most, the time required to calculate the mechanical starting point is short in comparison with conventional examples, and extraneous rotational movements can be avoided.Type: GrantFiled: February 27, 2006Date of Patent: May 20, 2008Assignee: Harmonic Drive Systems Inc.Inventors: Kunio Miyashita, Junji Koyama, Muneo Mitamura, Yasuo Sawamura
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Publication number: 20080048811Abstract: An insert member (42) having an identical permeability is fitted in the circular center hole (41a) of a magnetic ring (41) which is then fitted in the circular hollow section (43a) of a fitting-over member (43) having an identical permeability. Under that state, the magnetic ring (41) is placed in a parallel magnetic field. Lines of magnetic flux passing through the magnetic ring (41) held between the insert member (42) and the fitting-over member (43) become linear without substantially inclining against the parallel magnetic field. Under that state, harmonic noise causing deterioration in detection precision will scarcely appear in the output of a magnetic sensor for detecting the rotating magnetic field of a ring magnet (40) obtained by performing two-pole magnetization on the magnetic ring (41).Type: ApplicationFiled: May 30, 2005Publication date: February 28, 2008Inventors: Kunio Miyashita, Junji Koyama, Muneo Mitamura, Yasuo Sawamura
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Patent number: 7196442Abstract: An encoder mounted on a motor axle of an AC servomotor has a single bipolarly magnetized rotational disk, magnetic sensors for outputting X- and Y-signals that differ in phase by 90° in association with the rotation thereof, and a signal processing unit. The signal processing unit computes at predetermined cycles a rotor angle ?a of a motor rotor on the basis of the X- and Y-phase signals, generates three-phase magnetic pole signals U, V, and W that differ in phase by 120° on the basis of the number M of magnetic poles of a motor, a magnetic pole reference angle ?o, and the rotor angle ?a; and generates A- and B-phase signals with predetermined pulse cycles that differ in phase by 90° on the basis of the rotor angle ?a. An encoder that is advantageous for reducing the size and weight of an AC servomotor can be realized because it is sufficient to provide a single assembly composed of a rotational disk and magnetic sensors.Type: GrantFiled: November 22, 2004Date of Patent: March 27, 2007Assignee: Harmonic Drive Systems Inc.Inventors: Kunio Miyashita, Junji Koyama
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Publication number: 20060192517Abstract: A motor encoder is mounted on a motor shaft of a geared motor 1, and the origin position is detected by using a Z-phase signal. An absolute value encoder with a precision that allows the number of motor rotations to be determined is mounted on an output shaft 4 of a reduction gear, and the absolute rotational position thereof is detected. When the first Z-phase signal generated in conjunction with the rotation of the motor shaft 2a is obtained at startup and at other times, the mechanical starting point at which the motor shaft and output shaft are both positioned at the origin can be calculated based on the absolute rotational position of the reduction-gear output shaft obtained from the output-side absolute value encoder. Since the mechanical starting point is obtained by rotating the motor shaft a single rotation at most, the time required to calculate the mechanical starting point is short in comparison with conventional examples, and extraneous rotational movements can be avoided.Type: ApplicationFiled: February 27, 2006Publication date: August 31, 2006Applicant: Harmonic Drive Systems Inc.Inventors: Kunio Miyashita, Junji Koyama, Muneo Mitamura, Yasuo Sawamura
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Patent number: 7023203Abstract: The encoder rotor of an absolute magnetic encoder mounted on a servomotor shaft has a first drum of a bipolar magnet, and a second drum with a Q-bit multipolar magnetic pole track and a reference track. A signal processor generates absolute signals on the basis of detected signals, which differ in phase by 90° and in which a single rotation represents a single period, from X-phase and Y-phase magnetic sensors disposed facing the first drum, and on the basis of A- and B-phase signals, which differ in phase by 90°, and a reference signal obtained from A-, B-, and Z-phase magnetic sensors disposed facing the second drum. Even if the number of bits Q of the multipolar magnetic pole track is increased in order to enhance the resolution, the number of magnetic pole tracks does not need to be increased, and higher resolution can therefore be obtained without increasing the axial length.Type: GrantFiled: November 24, 2004Date of Patent: April 4, 2006Assignee: Harmonic Drive Systems Inc.Inventors: Kunio Miyashita, Junji Koyama, Muneo Mitamura
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Publication number: 20050127762Abstract: An encoder mounted on a motor axle of an AC servomotor has a single bipolarly magnetized rotational disk, magnetic sensors for outputting X- and Y-signals that differ in phase by 90° in association with the rotation thereof, and a signal processing unit. The signal processing unit computes at predetermined cycles a rotor angle ?a of a motor rotor on the basis of the X- and Y-phase signals, generates three-phase magnetic pole signals U, V, and W that differ in phase by 120° on the basis of the number M of magnetic poles of a motor, a magnetic pole reference angle ?o, and the rotor angle ?a; and generates A- and B-phase signals with predetermined pulse cycles that differ in phase by 90° on the basis of the rotor angle ?a. An encoder that is advantageous for reducing the size and weight of an AC servomotor can be realized because it is sufficient to provide a single assembly composed of a rotational disk and magnetic sensors.Type: ApplicationFiled: November 22, 2004Publication date: June 16, 2005Applicant: HARMONIC DRIVE SYSTEMS INC.Inventors: Kunio Miyashita, Junji Koyama
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Publication number: 20050127906Abstract: The encoder rotor of an absolute magnetic encoder mounted on a servomotor shaft has a first drum of a bipolar magnet, and a second drum with a Q-bit multipolar magnetic pole track and a reference track. A signal processor generates absolute signals on the basis of detected signals, which differ in phase by 90° and in which a single rotation represents a single period, from X-phase and Y-phase magnetic sensors disposed facing the first drum, and on the basis of A- and B-phase signals, which differ in phase by 90°, and a reference signal obtained from A-, B-, and Z-phase magnetic sensors disposed facing the second drum. Even if the number of bits Q of the multipolar magnetic pole track is increased in order to enhance the resolution, the number of magnetic pole tracks does not need to be increased, and higher resolution can therefore be obtained without increasing the axial length.Type: ApplicationFiled: November 24, 2004Publication date: June 16, 2005Applicant: HARMONIC DRIVE SYSTEMS INC.Inventors: Kunio Miyashita, Junji Koyama, Muneo Mitamura
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Patent number: 6817267Abstract: An actuator has a housing, a motor and a wave gear reduction drive arranged axially in the housing, and a rotational shaft extending through the centers of these portions. The rotational shaft is supported at its rear side by a first bearing and at its front side by a boss of a flexible external gear of the wave gear reduction drive via a second bearing. The rotational shaft is formed integrally on its outer peripheral portion with a cam plate of a wave generator of the wave gear reduction drive. The actuator thus configured does not require a coupling mechanism between the motor and the wave gear reduction drive and needs fewer bearings to support the rotational shaft, making it possible to reduce the axial length of the actuator.Type: GrantFiled: February 19, 2002Date of Patent: November 16, 2004Assignee: Harmonic Drive Systems Inc.Inventors: Yukitoshi Kobayashi, Kunio Miyashita, Toshiki Maruyama, Yoshikazu Yajima