Patents by Inventor Kuniyasu Matsumoto

Kuniyasu Matsumoto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240091937
    Abstract: A robot apparatus includes: an arm part including a fixed element and a plurality of linear motion elements assembled in multiple stages extendably with respect to the fixed element; a movement drive mechanism for driving movement of a foremost linear motion element among the plurality of linear motion elements; and a position identification unit for identifying a position of at least one linear motion element of the plurality of linear motion elements other than the foremost linear motion element with respect to the fixed element or the foremost linear motion element.
    Type: Application
    Filed: December 15, 2021
    Publication date: March 21, 2024
    Inventors: Moriaki OONISHI, Kuniyasu MATSUMOTO
  • Patent number: 11707853
    Abstract: In a linear expansion mechanism, high rigidity is secured in all directions of orthogonal axes without any constraint on installation posture. The linear expansion mechanism includes: a block train made up of a plurality of blocks coupled along a coupling direction; a housing for containing the block train; a mechanism configured to deliver and draw the block train along the coupling direction; and a fixing mechanism configured to fix a relative position of a leading end position of the block train delivered from the housing relative to an entrance/exit position Pe located on the housing at which the block train enters and exits the housing with respect to directions orthogonal to the coupling direction of the block train.
    Type: Grant
    Filed: September 30, 2020
    Date of Patent: July 25, 2023
    Assignee: FANUC CORPORATION
    Inventors: Kousuke Imasaka, Kuniyasu Matsumoto, Wataru Amemiya, Moriaki Oonishi
  • Publication number: 20230079034
    Abstract: An object of the present invention is to simplify a joint, such as reducing the weight of the joint, in a robot arm mechanism capable of detecting contact of a person or an object. A robot arm mechanism (1) according to an embodiment of the present disclosure includes rotational joints (J1, J2). The rotational joint (J1) and the rotational joint (J2) are connected to each other by a link (30). The link (30) includes a plurality of link portions (31, 33, 35, 37). The link portions (31, 33) are coupled to each other via a torque sensor (61), the link portions (33, 35) are coupled to each other via a torque sensor (63), and the link portions (35, 37) are coupled to each other via a torque sensor (65).
    Type: Application
    Filed: February 15, 2021
    Publication date: March 16, 2023
    Inventor: Kuniyasu MATSUMOTO
  • Patent number: 11389959
    Abstract: A robot system including a robot and a control device that controls the robot. The robot includes a first member, a second member that is rotationally driven around a predetermined first axis relative to the first member, and a first torque detector that detects a torque around the first axis. The control device includes an external-force upper-limit-value estimator that estimates an external-force upper limit value serving as an assumable upper limit value for an external force acting on the second member based on the torque detected by the first torque detector, and controls the robot to avoid an increase in the external force when the estimated external-force upper limit value is larger than a predetermined threshold value.
    Type: Grant
    Filed: April 23, 2020
    Date of Patent: July 19, 2022
    Assignee: FANUC CORPORATION
    Inventors: Akifumi Furuichi, Kazutaka Nakayama, Kuniyasu Matsumoto, Yasuhiro Naitou
  • Patent number: 11279048
    Abstract: A linear expansion mechanism includes: a plurality of linear-motion mechanisms assembled in series; a block train including a plurality of blocks coupled to each other in a row, a block at a leading end being connected to a linear-motion mechanism at a leading end; and a housing part that houses the block train. The housing part has a pair of arc-shaped rails and that being separately arranged on opposite sides of the block train, and a pair of projection bodies to be engaged with the pair of arc-shaped rails are provided on opposite side faces of each of the blocks.
    Type: Grant
    Filed: October 1, 2020
    Date of Patent: March 22, 2022
    Assignee: FANUC CORPORATION
    Inventors: Kousuke Imasaka, Kuniyasu Matsumoto, Wataru Amemiya, Moriaki Oonishi
  • Patent number: 11235476
    Abstract: A robot apparatus includes a base, a strut unit, and a linear expansion mechanism 1 rotatably supported on the strut unit. The linear expansion mechanism includes: a plurality of cylindrical bodies assembled in series to each other; a block train including a plurality of blocks coupled to each other in a row, the block at the leading end being connected to the cylindrical body at the leading end; and a housing part that houses the block train along an arc-shaped trajectory, the housing part being arranged below the cylindrical body at the trailing end and above the strut unit.
    Type: Grant
    Filed: October 2, 2020
    Date of Patent: February 1, 2022
    Assignee: FANUC CORPORATION
    Inventors: Wataru Amemiya, Kuniyasu Matsumoto, Kousuke Imasaka, Moriaki Oonishi
  • Patent number: 11110617
    Abstract: A linear motion mechanism includes: a plurality of linear motion elements that are cascaded in a mutually movable manner; a shaft fixed to one of adjacent linear motion elements among the plurality of linear motion elements; and a slider movably engaged with the shaft and fixed to the other of adjacent linear motion elements.
    Type: Grant
    Filed: October 2, 2020
    Date of Patent: September 7, 2021
    Assignee: FANUC CORPORATION
    Inventor: Kuniyasu Matsumoto
  • Patent number: 11085843
    Abstract: A relational expression calculator calculates a relational expression by performing approximation calculation for data strings each of which associates the value of a subject factor, which varies according to a user or an environment, with an input stress measurement value that is measured when a subject device is used. An input stress calculator calculates an input stress, which is input to the subject device, according to the relational expression and to index data on the subject factor. A failure rate calculator calculates a failure rate of the subject device according to the input stress and to a characteristic value distribution of the subject device.
    Type: Grant
    Filed: January 31, 2014
    Date of Patent: August 10, 2021
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kouta Oishi, Kuniyasu Matsumoto
  • Publication number: 20210129359
    Abstract: A linear motion mechanism includes: a plurality of linear motion elements that are cascaded in a mutually movable manner; a shaft fixed to one of adjacent linear motion elements among the plurality of linear motion elements; and a slider movably engaged with the shaft and fixed to the other of adjacent linear motion elements.
    Type: Application
    Filed: October 2, 2020
    Publication date: May 6, 2021
    Inventor: Kuniyasu MATSUMOTO
  • Publication number: 20210129358
    Abstract: A robot apparatus includes a base, a strut unit, and a linear expansion mechanism 1 rotatably supported on the strut unit. The linear expansion mechanism includes: a plurality of cylindrical bodies assembled in series to each other; a block train including a plurality of blocks coupled to each other in a row, the block at the leading end being connected to the cylindrical body at the leading end; and a housing part that houses the block train along an arc-shaped trajectory, the housing part being arranged below the cylindrical body at the trailing end and above the strut unit.
    Type: Application
    Filed: October 2, 2020
    Publication date: May 6, 2021
    Inventors: Wataru AMEMIYA, Kuniyasu MATSUMOTO, Kousuke IMASAKA, Moriaki OONISHI
  • Publication number: 20210122066
    Abstract: A linear expansion mechanism includes: a plurality of linear-motion mechanisms assembled in series; a block train including a plurality of blocks coupled to each other in a row, a block at a leading end being connected to a linear-motion mechanism at a leading end; and a housing part that houses the block train. The housing part has a pair of arc-shaped rails and that being separately arranged on opposite sides of the block train, and a pair of projection bodies to be engaged with the pair of arc-shaped rails are provided on opposite side faces of each of the blocks.
    Type: Application
    Filed: October 1, 2020
    Publication date: April 29, 2021
    Inventors: Kousuke IMASAKA, Kuniyasu MATSUMOTO, Wataru AMEMIYA, Moriaki OONISHI
  • Publication number: 20210101296
    Abstract: In a linear expansion mechanism, high rigidity is secured in all directions of orthogonal axes without any constraint on installation posture. The linear expansion mechanism includes: a block train made up of a plurality of blocks coupled along a coupling direction; a housing for containing the block train; a mechanism configured to deliver and draw the block train along the coupling direction; and a fixing mechanism configured to fix a relative position of a leading end position of the block train delivered from the housing relative to an entrance/exit position Pe located on the housing at which the block train enters and exits the housing with respect to directions orthogonal to the coupling direction of the block train.
    Type: Application
    Filed: September 30, 2020
    Publication date: April 8, 2021
    Inventors: Kousuke IMASAKA, Kuniyasu MATSUMOTO, Wataru AMEMIYA, Moriaki OONISHI
  • Publication number: 20200376660
    Abstract: A robot system including a robot and a control device that controls the robot. The robot includes a first member, a second member that is rotationally driven around a predetermined first axis relative to the first member, and a first torque detector that detects a torque around the first axis. The control device includes an external-force upper-limit-value estimator that estimates an external-force upper limit value serving as an assumable upper limit value for an external force acting on the second member based on the torque detected by the first torque detector, and controls the robot to avoid an increase in the external force when the estimated external-force upper limit value is larger than a predetermined threshold value.
    Type: Application
    Filed: April 23, 2020
    Publication date: December 3, 2020
    Applicant: FANUC CORPORATION
    Inventors: Akifumi FURUICHI, Kazutaka NAKAYAMA, Kuniyasu MATSUMOTO, Yasuhiro NAITOU
  • Publication number: 20160003695
    Abstract: A relational expression calculator calculates a relational expression by performing approximation calculation for data strings each of which associates the value of a subject factor, which varies according to a user or an environment, with an input stress measurement value that is measured when a subject device is used. An input stress calculator calculates an input stress, which is input to the subject device, according to the relational expression and to index data on the subject factor. A failure rate calculator calculates a failure rate of the subject device according to the input stress and to a characteristic value distribution of the subject device.
    Type: Application
    Filed: January 31, 2014
    Publication date: January 7, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kouta OISHI, Kuniyasu MATSUMOTO
  • Patent number: 7430939
    Abstract: A robot arm is provided at a forward end thereof with a rotation shaft member rotatable about a rotation axis thereof, in which a hollow portion is formed along the rotation axis. A laying device for laying a line element includes a relaying means for relaying an arm side section of the line element, extending through the hollow portion out of a lead-out opening formed on a side of the rotation shaft member, to a tool side section of the line element extending from the tool. A direction in which the relaying means connects the line element is substantially parallel to a tool mount surface and forms an angle other than 0° with regard to a radial direction perpendicular to the rotation axis.
    Type: Grant
    Filed: March 29, 2004
    Date of Patent: October 7, 2008
    Assignee: Fanuc Ltd
    Inventors: Kuniyasu Matsumoto, Hiroshi Nakagawa, Masahiro Morioka
  • Patent number: 7299713
    Abstract: A device used to lay line elements such as electric and/or fluid lines between a stationary housing and a moving housing. The device includes a double pipe structure having an inner pipe member and an outer pipe member. The outer pipe member is attached to the moving housing and rotatably supported by the stationary housing. The inner and outer pipe members are arranged in a generally coaxial relationship and coupled to each other by a coupling member. The line elements, which extend between a holding portion on the stationary housing and a holding portion on the moving housing, are divided into first and second groups, and the first group of line elements is laid to extend through an inner hole of the inner pipe member while the second group of line elements is laid to extend through an annular gap formed between the inner and outer pipe members.
    Type: Grant
    Filed: February 26, 2004
    Date of Patent: November 27, 2007
    Assignee: Fanuc Ltd
    Inventors: Masaaki Uematsu, Kuniyasu Matsumoto, Hiroshi Nakagawa, Masahiro Morioka
  • Patent number: 7104153
    Abstract: Pipes and/or wires extend in a bundle from a hollow portion of a second wrist element to a hollow portion of first wrist element of a robot. The first wrist element can rotate relatively to the second wrist element around an axis that passes through the two hollow portions. This bundle is divided into a plurality of split bundles in the hollow portion of the first wrist element. The split bundles are led out individually through a plurality of openings in the sidewall of the first wrist element and are connected to a working unit on a flange portion of the first wrist element.
    Type: Grant
    Filed: April 4, 2003
    Date of Patent: September 12, 2006
    Assignee: Fanuc LTD
    Inventors: Kuniyasu Matsumoto, Hiroshi Nakagawa, Masahiro Morioka, Masaaki Uematsu
  • Patent number: 7069808
    Abstract: A line laying structure for a wrist of a robot capable of enhancing durability of lines of cables/pipes for flowing electricity, air, water, etc. to an end effector attached to the wrist, and reducing a restriction of angle of rotation of a wrist axis by rotation of the other wrist axes. First, second and third wrist elements of the wrist are rotatable around fist, second and third axes, respectively. The first wrist element is fixed to a distal end of a forearm of the robot, to be rotated on a mounting base with the forearm as a unit. The lines are clamped on the mounting base by a line retainer and laid inside the forearm and clamped at a distal end of the forearm inside and outside thereof by line retainers. The lines are then clamped by line retainers provided on the second wrist element and introduced to the third wrist element. Then, the lines are clamped by the line retainer provided on the third wrist element and drawn outside thereof to be connected with the end effector.
    Type: Grant
    Filed: March 31, 2003
    Date of Patent: July 4, 2006
    Assignee: Fanuc LTD
    Inventors: Masaaki Uematsu, Kuniyasu Matsumoto, Hiroshi Nakagawa, Masahiro Morioka
  • Patent number: 7028578
    Abstract: A wrist driving mechanism capable of arranging a large amount of cables and pipes in a robot arm. A robot wrist mechanism having three degrees of freedom is driven by first, second and third drive shafts for transmitting driving forces of first, second and third motors M4, M5 and M6, respectively. The first drive shaft is a hollow shaft for transmitting a rotational driving force from the motor M4 to a first wrist element supported rotatably around the first axis B1. The second and third drive shafts are arranged eccentrically with the first axis B1 in an inner space of the first drive shaft. The second drive shaft transmits a rotational driving force from the motor M5 to a second wrist element supported rotatably around the second axis B2, and the third drive shaft transmits a rotational force from the motor M6 to a third wrist element supported rotatably around the third axis B3.
    Type: Grant
    Filed: March 31, 2003
    Date of Patent: April 18, 2006
    Assignee: Fanuc LTD
    Inventors: Masaaki Uematsu, Kuniyasu Matsumoto, Hiroshi Nakagawa, Masahiro Morioka
  • Publication number: 20040200304
    Abstract: A robot arm is provided at a forward end thereof with a rotation shaft member rotatable about a rotation axis thereof, in which a hollow portion is formed along the rotation axis. A laying device for laying a line element includes a relaying means for relaying an arm side section of the line element, extending through the hollow portion out of a lead-out opening formed on a side of the rotation shaft member, to a tool side section of the line element extending from the tool. A direction in which the relaying means connects the line element is substantially parallel to a tool mount surface and forms an angle other than 0° with regard to a radial direction perpendicular to the rotation axis.
    Type: Application
    Filed: March 29, 2004
    Publication date: October 14, 2004
    Applicant: FANUC LTD
    Inventors: Kuniyasu Matsumoto, Hiroshi Nakagawa, Masahiro Morioka