Abstract: A fuel cell separator in which the adhesion of a conductive coating formed on the surface of the fuel cell separator is further improved. The fuel cell separator (20) includes a metal substrate (24) molded from titanium, and a conductive coating (30) that exhibits conductivity and is formed on the surface of the metal substrate (24), wherein the conductive coating (30) contains conductive particles, and the average particle size of the conductive particles is not less than 1 nm and not more than 100 nm. The average particle size of the conductive particles is preferably not less than 1 nm and not more than 10 nm, and more preferably not less than 1 nm and not more than 5 nm.

Abstract: A cell for a fuel cell, comprising a membrane electrode assembly, expanded moldings that are laminated to both surfaces of the membrane electrode assembly and form gas channels, and separators that are laminated to the gas channel structures and separate the gases between adjacent cells, wherein each of the expanded moldings comprises a gas channel substrate formed from a metal material such as a titanium material or a stainless steel, a conductive layer that is formed from a conductor such as gold on a contact portion of the gas channel substrate that contacts the membrane electrode assembly or the separator, and a hydrophilic layer that is formed from a hydrophilic material such as a titanium oxide on the gas channel surface of the gas channel substrate.

Abstract: A method of manufacturing a fuel cell separator is provided such that the corrosion resistance can be improved. A method of manufacturing a fuel cell separator that separates adjacent cells of a fuel cell includes subjecting a separator substrate composed of a metal material to gold strike plating, thereby forming a first gold plating layer with a thickness of 10 to 200 nm. Further, thick gold plating is performed on top of the first gold plating layer formed by gold strike plating, thereby forming a second gold plating layer. A fuel cell separator manufactured by the method and a fuel cell including the fuel cell separator are also provided.

Abstract: A method of manufacturing a titanium-based material includes: rolling a titanium base material via rolling oil that includes carbon to form a rolling-altered layer that includes titanium carbide on a surface of the base material; and depositing a carbon film on the surface on which the rolling-altered layer has been formed.

Abstract: A method of manufacturing a titanium-based material includes: rolling a titanium base material via rolling oil that includes carbon to form a rolling-altered layer that includes titanium carbide on a surface of the base material; and depositing a carbon film on the surface on which the rolling-altered layer has been formed.

Abstract: A fuel cell separator in which the adhesion of a conductive coating formed on the surface of the fuel cell separator is further improved. The fuel cell separator (20) includes a metal substrate (24) molded from titanium, and a conductive coating (30) that exhibits conductivity and is formed on the surface of the metal substrate (24), wherein the conductive coating (30) contains conductive particles, and the average particle size of the conductive particles is not less than 1 nm and not more than 100 nm. The average particle size of the conductive particles is preferably not less than 1 nm and not more than 10 nm, and more preferably not less than 1 nm and not more than 5 nm.

Abstract: A method of manufacturing a fuel cell separator in which the corrosion resistance can be improved. A method of manufacturing a fuel cell separator 22 that separates adjacent cells 10 of a fuel cell, the method including subjecting a separator substrate 24 composed of a metal material to gold strike plating, thereby forming a first gold plating layer with a thickness of 10 to 200 nm. An additional gold plating is preferably performed on top of the first gold plating layer formed by gold strike plating, thereby forming a second gold plating layer.

Abstract: A method for producing a fuel cell separator which suppresses increase in an electrical conductivity of a coolant to reduce the contact resistance. A method for producing the fuel cell separator for separating gases between adjacent cells for the fuel cell which includes forming a separator substrate having projections and recesses from a metal material such as a titanium material or a stainless steal, and forming an electrical-conductive layer with an electrical conductor of gold or the like only on the projections of the separator substrate.

Abstract: A cell for a fuel cell, comprising a membrane electrode assembly, expanded moldings that are laminated to both surfaces of the membrane electrode assembly and form gas channels, and separators that are laminated to the gas channel structures and separate the gases between adjacent cells, wherein each of the expanded moldings comprises a gas channel substrate formed from a metal material such as a titanium material or a stainless steel, a conductive layer that is formed from a conductor such as gold on a contact portion of the gas channel substrate that contacts the membrane electrode assembly or the separator, and a hydrophilic layer that is formed from a hydrophilic material such as a titanium oxide on the gas channel surface of the gas channel substrate.