Patents by Inventor Kurt A. Schroder

Kurt A. Schroder has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11769660
    Abstract: A method for removing particles from a semiconductor wafer surface is disclosed. A wafer is being spun on a spin coater contained within a condensing environment. Liquid vapor is then infused into the condensing environment to allow some of the liquid vapor to be condensed onto a surface of the wafer on which particles may adhere while the wafer is being spun. Next, a set of light pulses is applied to the surface of the spinning wafer. Finally, an air stream is utilized to carry the particles off the surface of the wafer.
    Type: Grant
    Filed: December 3, 2021
    Date of Patent: September 26, 2023
    Assignee: PulseForge, Inc.
    Inventors: David Alex Rose, Kurt A. Schroder
  • Patent number: 11688600
    Abstract: A method for removing particles from a semiconductor wafer surface is disclosed. A liquid is placed on a surface of a semiconductor wafer on which particles may adhere. A light pulse is then applied to the surface of the semiconductor wafer through the liquid. The liquid containing the particles is then removed from the surface of the semiconductor wafer.
    Type: Grant
    Filed: December 3, 2021
    Date of Patent: June 27, 2023
    Assignee: PulseForge, Inc.
    Inventors: David Alex Rose, Kurt A. Schroder
  • Publication number: 20230178362
    Abstract: A method for removing particles from a semiconductor wafer surface is disclosed. A liquid is placed on a surface of a semiconductor wafer on which particles may adhere. A light pulse is then applied to the surface of the semiconductor wafer through the liquid. The liquid containing the particles is then removed from the surface of the semiconductor wafer.
    Type: Application
    Filed: December 3, 2021
    Publication date: June 8, 2023
    Applicant: NCC NANO, LLC
    Inventors: DAVID ALEX ROSE, KURT A. SCHRODER
  • Publication number: 20230178363
    Abstract: A method for removing particles from a semiconductor wafer surface is disclosed. A wafer is being spun on a spin coater contained within a condensing environment. Liquid vapor is then infused into the condensing environment to allow some of the liquid vapor to be condensed onto a surface of the wafer on which particles may adhere while the wafer is being spun. Next, a set of light pulses is applied to the surface of the spinning wafer. Finally, an air stream is utilized to carry the particles off the surface of the wafer.
    Type: Application
    Filed: December 3, 2021
    Publication date: June 8, 2023
    Applicant: NCC NANO, LLC
    Inventors: DAVID ALEX ROSE, KURT A. SCHRODER
  • Patent number: 11621175
    Abstract: A method for removing particles from a semiconductor wafer surface is disclosed. A wafer is being spun on a spin coater contained within a condensing environment. Liquid vapor is then infused into the condensing environment to allow some of the liquid vapor to be condensed onto a surface of the wafer on which particles may adhere while the wafer is being spun. Next, a set of light pulses is applied to the surface of the spinning wafer. Finally, an electric grid is utilized to remove the particles off the surface of the wafer.
    Type: Grant
    Filed: December 3, 2021
    Date of Patent: April 4, 2023
    Assignee: PulseForge Inc.
    Inventors: David Alex Rose, Kurt A. Schroder
  • Publication number: 20220306177
    Abstract: A method for attaching and detaching a substrate from a bonded stack is disclosed. A broadband light-absorbing material is combined with an adhesive material to form a broadband light-absorbing adhesive. A layer of the broadband light-absorbing adhesive is then applied on one side of a transparent carrier. A substrate is placed on the broadband light-absorbing adhesive and the transparent carrier to form a bonded stack. The substrate can be a wafer or a polymeric film. At this point, processing steps can be performed on the substrate. After the processing steps have been completed, a light pulse from a flashlamp is utilized to heat up the broadband light-absorbing adhesive in order to loosen the substrate from the bonded stack such that the substrate can be easily detached from the bonded stack.
    Type: Application
    Filed: May 11, 2022
    Publication date: September 29, 2022
    Applicant: PulseForge Inc.
    Inventors: KURT A. SCHRODER, VIKRAM SHREESHAIL TURKANI, VAHID AKHAVAN ATTAR, SZE-MING LEE
  • Patent number: 11358381
    Abstract: A method for attaching and detaching a substrate from a bonded stack is disclosed. A broadband light-absorbing material is combined with an adhesive material to form a broadband light-absorbing adhesive. A layer of the broadband light-absorbing adhesive is then applied on one side of a transparent carrier. A substrate is placed on the broadband light-absorbing adhesive and the transparent carrier to form a bonded stack. The substrate can be a wafer or a polymeric film. At this point, processing steps can be performed on the substrate. After the processing steps have been completed, a light pulse from a flashlamp is utilized to heat up the broadband light-absorbing adhesive in order to loosen the substrate from the bonded stack such that the substrate can be easily detached from the bonded stack.
    Type: Grant
    Filed: March 31, 2021
    Date of Patent: June 14, 2022
    Assignee: PulseForge Corp.
    Inventors: Kurt A. Schroder, Vikram Shreeshail Turkani, Vahid Akhavan Attar, Sze-Ming Lee
  • Patent number: 11317517
    Abstract: A method for connecting an electronic component to a circuit board is disclosed. Initially, a substrate and an electronic component having solder located between them are placed under a flashlamp. Multiple light pulses from the flashlamp are applied to the electronic component, substrate and solder until the solder reflows. During the application of the light pulses, the power of one of the light pulses from the flashlamp and the temperature of the electronic component are measured, the measured power is converted to radiant exposure, and in response to the measured temperature of the electronic component, the duty cycle of a next light pulse is adjusted adaptively according to the radiant exposure of the one light pulse.
    Type: Grant
    Filed: June 12, 2020
    Date of Patent: April 26, 2022
    Assignee: PulseForge Incorporated
    Inventors: Rudresh Ghosh, John Michael Passiak, Vahid Akhavan Attar, Kurt A. Schroder
  • Patent number: 11230509
    Abstract: An energetic material composite comprising fuel particles and a hydrated compound is disclosed. The energetic material composite is formed by dispersing fuel particles, which have a negative standard reduction potential relative to a standard hydrogen electrode, in a solvent containing dissolved hydrate, followed by a removal of solvent. When initiated, the fuel particles react with the water bound in the hydrated compound to release energy and hydrogen gas.
    Type: Grant
    Filed: March 2, 2017
    Date of Patent: January 25, 2022
    Assignee: NCC NANO, LLC
    Inventors: Kurt A. Schroder, Ronald Ian Dass
  • Patent number: 11230036
    Abstract: A method and apparatus for delaminating a polymer film from a carrier plate is disclosed. The carrier plate is at least partially transparent and has deposited on it a pixelated pattern layer of light-absorptive material, upon which is deposited a layer of light-reflective material. A polymer film, which is to be delaminated, is deposited on the light-reflecting material layer. Next, a pulsed light source is utilized to irradiate through the carrier plate from the side opposite the polymer film to heat the light-absorptive material layer. The heated areas of the light-absorptive material layer, in turn, heat the polymer film through conduction at the interface between the light-absorptive material layer and the polymer film, thereby generating gas from the polymer film by its thermal decomposition, which allows the polymer film to be released from the carrier plate.
    Type: Grant
    Filed: June 6, 2016
    Date of Patent: January 25, 2022
    Assignee: NCC NANO, LLC
    Inventors: Rob Jacob Hendriks, Kurt A. Schroder
  • Publication number: 20210392756
    Abstract: A method for connecting an electronic component to a circuit board is disclosed. Initially, a substrate and an electronic component having solder located between them are placed under a flashlamp. Multiple light pulses from the flashlamp are applied to the electronic component, substrate and solder until the solder reflows. During the application of the light pulses, the power of one of the light pulses from the flashlamp and the temperature of the electronic component are measured, the measured power is converted to radiant exposure, and in response to the measured temperature of the electronic component, the duty cycle of a next light pulse is adjusted adaptively according to the radiant exposure of the one light pulse.
    Type: Application
    Filed: June 12, 2020
    Publication date: December 16, 2021
    Applicant: NCC NANO, LLC
    Inventors: RUDRESH GHOSH, JOHN MICHAEL PASSIAK, VAHID AKHAVAN ATTAR, KURT A. SCHRODER
  • Patent number: 11172579
    Abstract: A method for producing an electrically conductive thin film on a substrate is disclosed. Initially, a reducible metal compound and a reducing agent are dispersed in a liquid. The dispersion is then deposited on a substrate as a thin film. The thin film along with the substrate is subsequently exposed to a pulsed electromagnetic emission to chemically react with the reducible metal compound and the reducing agent such that the thin film becomes electrically conductive.
    Type: Grant
    Filed: December 5, 2019
    Date of Patent: November 9, 2021
    Assignee: NCC NANO, LLC
    Inventors: Dave S. Pope, Kurt A. Schroder, Ian M. Rawson
  • Patent number: 11089690
    Abstract: A method for depositing a functional material on a substrate is disclosed. An optically transparent plate having a first surface and a second surface with one or more wells is provided. After coating the second surface with a thin layer of light-absorbing material, the wells are filled with a functional material. The plate is then irradiated with a pulsed light to heat the layer of light-absorbing material in order to generate gas at an interface between the layer of light-absorbing material and the functional material to release the functional material from the wells onto a receiving substrate located adjacent to the plate.
    Type: Grant
    Filed: March 16, 2016
    Date of Patent: August 10, 2021
    Assignee: NCC NANO, LLC
    Inventors: Rob Jacob Hendriks, Kurt A. Schroder, Charles C. Munson
  • Patent number: 10986698
    Abstract: A method and apparatus for thermally processing material on a low-temperature substrate using pulsed light from a flash lamp is disclosed. Material is conveyed past the flash lamp. The pulses of light are formed by Pulse Width Modulation to tailor the shape of the pulses to generate a thermal gradient in the substrate that enables the material to be heated beyond the maximum working temperature of the substrate without damage. Its shaped pulse rate is synchronized to the conveyance speed of a conveyance system. By using the information from a feedback sensor, the thermal gradient is recalculated to alter the shape of the pulses in real time for optimizing subsequent curings in real time without powering down the curing apparatus. The combined pulse shaping and synchronization allow a temperature profile to be tailored in the sample that is uniformly cured in the conveyance direction.
    Type: Grant
    Filed: November 13, 2014
    Date of Patent: April 20, 2021
    Assignee: NCC NANO, LLC
    Inventors: Kurt A. Schroder, Steven C. McCool, Douglas K. Jackson
  • Patent number: 10667405
    Abstract: A method for depositing a functional material on a substrate is disclosed. A plate having a first surface and a second surface is provided. A layer of light scattering material is applied onto the first surface of the plate, and a layer of reflective material is applied onto the second surface of the plate. After a group of wells has been formed on the second surface of the plate, a layer of light-absorbing material is applied on the second surface of the plate. Next, the wells are partially filled with a functional material. The plate is then irradiated with a pulse of light to heat the light-absorbing material between the bottom of the well and the functional material. This heats the gas in the ullage between the light absorbing material and the functional material to increase the pressure in gas to expel the functional material from the wells onto a receiving substrate.
    Type: Grant
    Filed: June 12, 2017
    Date of Patent: May 26, 2020
    Assignee: NCC NANO, LLC
    Inventors: Charles C. Munson, Kurt A Schroder, Rob Jacob Hendriks
  • Publication number: 20200113063
    Abstract: A method for producing an electrically conductive thin film on a substrate is disclosed. Initially, a reducible metal compound and a reducing agent are dispersed in a liquid. The dispersion is then deposited on a substrate as a thin film. The thin film along with the substrate is subsequently exposed to a pulsed electromagnetic emission to chemically react with the reducible metal compound and the reducing agent such that the thin film becomes electrically conductive.
    Type: Application
    Filed: December 5, 2019
    Publication date: April 9, 2020
    Inventors: DAVE S. POPE, KURT A. SCHRODER, IAN M. RAWSON
  • Patent number: 10553450
    Abstract: A method for thermally processing a minimally absorbing thin film in a selective manner is disclosed. Two closely spaced absorbing traces are patterned in thermal contact with the thin film. A pulsed radiant source is used to heat the two absorbing traces, and the thin film is thermally processed via conduction between the two absorbing traces. This method can be utilized to fabricate a thin film transistor (TFT) in which the thin film is a semiconductor and the absorbers are the source and the drain of the TFT.
    Type: Grant
    Filed: March 2, 2015
    Date of Patent: February 4, 2020
    Assignee: NCC NANO, LLC
    Inventors: Kurt A. Schroder, Robert P. Wenz
  • Patent number: 10537029
    Abstract: A method for producing an electrically conductive thin film on a substrate is disclosed. Initially, a reducible metal compound and a reducing agent are dispersed in a liquid. The dispersion is then deposited on a substrate as a thin film. The thin film along with the substrate is subsequently exposed to a pulsed electromagnetic emission to chemically react with the reducible metal compound and the reducing agent such that the thin film becomes electrically conductive.
    Type: Grant
    Filed: December 8, 2017
    Date of Patent: January 14, 2020
    Assignee: NCC NANO, LLC
    Inventors: Dave S. Pope, Kurt A. Schroder, Ian M. Rawson
  • Publication number: 20190299496
    Abstract: A method and apparatus for delaminating a polymer film from a carrier plate is disclosed. The carrier plate is at least partially transparent and has deposited on it a pixelated pattern layer of light-absorptive material, upon which is deposited a layer of light-reflective material. A polymer film, which is to be delaminated, is deposited on the light-reflecting material layer. Next, a pulsed light source is utilized to irradiate through the carrier plate from the side opposite the polymer film to heat the light-absorptive material layer. The heated areas of the light-absorptive material layer, in turn, heat the polymer film through conduction at the interface between the light-absorptive material layer and the polymer film, thereby generating gas from the polymer film by its thermal decomposition, which allows the polymer film to be released from the carrier plate.
    Type: Application
    Filed: June 6, 2016
    Publication date: October 3, 2019
    Applicant: NCC NANO, LLC
    Inventors: ROB JACOB HENDRIKS, KURT A. SCHRODER
  • Patent number: 10422578
    Abstract: An apparatus for curing thin films is disclosed. The apparatus includes a computer control system, a conveyance system, a flashlamp controller, and a flashlamp. The curing apparatus also includes a high average power, low-inductance cable connected between the flashlamp controller and the flashlamp. The low-inductance cable is smaller in diameter and is more flexible than the prior art and includes at least one liquid cooling line and multiple forward and return path wires interleaved in a regular hexagonal closed packed configuration such that every wire is adjacent to at least one cooling line and at least one wire of opposite polarity.
    Type: Grant
    Filed: November 21, 2017
    Date of Patent: September 24, 2019
    Assignee: NCC NANO, PLLC
    Inventors: Douglas K. Jackson, Kurt A. Schroder, Steven C. McCool