Abstract: The present invention provides a method of manufacturing an integrated circuit having a capping layer over a thick metal feature. In one embodiment, the method comprises forming first and second oxide layers over the thick metal feature, forming a composite oxide layer including an oxide spacer by etching the first and second oxide layers, and forming a capping layer over the composite oxide layer. More specifically, forming the first oxide layer involves using a high density plasma (HDP) process, forming the second oxide layer involves using a plasma enhanced chemical vapor deposition (PECVD) process, and forming the composite oxide layer preferably involves etching with a reactive ion etch.

Abstract: The present invention provides a method of manufacturing an interconnect structure within a substrate. The method includes forming an opening in a substrate, which may be a dielectric layer having a low k; for example, one where the dielectric constant ranges from about 3.9 to about 1.9. This method further includes forming a passivation layer within the opening and a photoresist within the opening and over the passivation layer. The passivation layer substantially or completely inhibits the diffusion of elements from the substrate that can deactivate a photo acid generator (PAG) within the photoresist, which prevents the photoresist from developing properly.

Abstract: The present invention provides a method of manufacturing an interconnect structure within a substrate. The method includes forming an opening in a substrate, which may be a dielectric layer having a low k; for example, one where the dielectric constant ranges from about 3.9 to about 1.9. This method further includes forming a passivation layer within the opening and a photoresist within the opening and over the passivation layer. The passivation layer substantially or completely inhibits the diffusion of elements from the substrate that can deactivate a photo acid generator (PAG) within the photoresist, which prevents the photoresist from developing properly.

Abstract: The present invention provides a method of fabricating a self-aligning contact opening comprising: (a) forming a dielectric layer over a semiconductor substrate and gate electrodes located on the semiconductor substrate, (b) forming a carbide liner over the dielectric layer, and (c) etching at least a portion the carbide liner to form a self-aligning contact opening between the gate electrodes.

Abstract: The present invention, in one embodiment provides for use in a semiconductor device having a metal or dielectric layer located over a substrate material, a method of forming an anti-reflective layer on the metal layer and a semiconductor device produced by that method. The method comprises the steps of forming a dielectric layer, such as an amorphous silicon, of a predetermined thickness on the metal layer or dielectric and forming a gradient of refractive indices through at least a portion of the predetermined thickness of the dielectric layer by an oxidation process to transform the dielectric layer into an anti-reflective layer having a radiation absorption region and a radiation transmission region. In advantageous embodiments, the dielectric layer may be a substantially amorphous, non-stacked silicon layer. Additionally, the thickness of the dielectric layer may range from about 4.5 nm to about 150 nm.

Abstract: The present invention provides a method of forming a opening in a semiconductor dielectric layer. In an advantageous embodiment, the method comprises the steps of forming a hardmask layer on the dielectric layer wherein the hardmask layer has an etch rate less than an etch rate of the dielectric layer, forming a guide opening through the hardmask layer, forming a spacer within the guide opening that reduces a diameter of the guide opening and forming the opening in the dielectric layer through the guide opening. The method may further include the steps of depositing a conductive material in the opening and guide opening and over at least a portion of the hardmask layer that extends beyond the guide opening, and removing the hardmask layer and the conductive material layer that extend beyond the guide opening. In certain embodiments, the contact opening may be formed to a width equal to or less than 0.25 .mu.m.

Abstract: A method of semiconductor integrated circuit fabrication including a technique for forming punch-through control implants is disclosed. After gate formation, a dielectric is formed which covers the gate and exposed portions of a semiconductor substrate. The dielectric is formed by a process which makes that portion of the dielectric adjacent the gate sidewalls more vulnerable to wet etching than those portions of the dielectric which are adjacent the top of the gate and the exposed substrate. The dielectric is then subsequently etched to form channels adjacent the gate which exposed the substrate and served to collimate an ion implantation beam. The remaining portions of the dielectric may then be stripped away and conventional procedures employed to form source and drain. Illustratively, the dielectric is formed from TEOS to which NF.sub.3 is added during the deposition process. The addition of NF.sub.

Abstract: Self-aligned contacts are formed to regions between closely spaced features by a method which uses differential etch rates between first and second dielectrics deposited over the closely spaced features.