Abstract: An electrochemical cell electrode plate structure, a high-pressure electrochemical cell device, and a method for preparing such devices, are provided. The inventive electrode plate structure comprises a laminar assembly of slotted plate-shaped components that provides more uniform openings or flow passages across the active areas thereof. The inventive high-pressure electrochemical cell device comprises at least one cell made up of both slotted and unslotted plate-shaped components that are free of material deformations typically resulting from the high compressive force employed during final cell assembly. The inventive method for preparing such devices basically involves preparing at least one laminated sub-assembly comprising unslotted component layers for the purpose of consolidating such weaker layers into stronger sub-assemblies prior to a final lamination step.

Abstract: An electrically non-conductive plate structure, for use in high pressure electrochemical cells employing ion-exchange membranes that creep or flow under pressure, is provided. Such plate structures are provided with a means for impeding membrane creep or flow when the cells are subjected to high axial loadings. When two such structures are positioned on either side of an ion-exchange membrane, so as to forcibly contact the surfaces thereof, such structures serve to contain, and thereby form a fluid tight seal with, the membrane while maintaining the electrical integrity of the cell.

Abstract: A high performance ionomer assisted electrolytic cell electrode structure is provided. Such structures operate effectively at catalyst loadings as low as 0.10 mg/cm.sup.2 and demonstrate increased structural integrity without ionomer degradation. The inventive structure comprises a hydrated ion exchange membrane having a first surface and a second surface and at least one catalyst ionomer layer bonded to the first and/or second surface of the membrane that comprises hydrated and swollen ionomer solids bonded to discrete catalyst particles.

Abstract: Prevention of degradation of ion exchange membranes and/or system hardware in electrolytic systems, during system shutdown, is effected by applying a reverse potential to the electrolytic system during shutdown of operation.

Abstract: A high performance ionomer assisted electrolytic cell electrode structure is provided. Such structures operate effectively at catalyst loadings as low as 0.10 mg/cm.sup.2 and demonstrate increased structural integrity without ionomer degradation. The inventive structure comprises a hydrated ion exchange membrane having a first surface and a second surface and at least one catalyst ionomer layer bonded to the first and/or second surface of the membrane that comprises hydrated and swollen ionomer solids bonded to discrete catalyst particles.

Abstract: Accumulated dimensional variations in fuel cells and electrolysis cell assemblies can reduce the efficiency of the assembly and provide leakage paths for fuel and oxidant. A metal compression pad comprised of a metal having an elastic strain of about 3% to about 40% at about 2,500 psig can compensate for component dimensional variations and improve inter-cell conductivity at pressures up to and exceeding about 10,000 psig.

Abstract: Accumulated dimensional variations in fuel cells and electrolysis cell assemblies can reduce the efficiency of the assembly and provide leakage paths for fuel and oxidant. A metal compression pad comprised of a metal having an elastic strain of about 3% to about 40% at about 2,500 psig can compensate for component dimensional variations and improve inter-cell conductivity at pressures up to and exceeding about 10,000 psig.