Abstract: A method of making thermal insulation includes, forming a thermal insulation product precursor having randomly distributed inorganic fibers and about 5-500 wt. % heat-expandable hollow microspheres in dry or slurry form and having a polymeric shell and having disposed therein a blowing agent or gas, and calcium acetate or cupric carbonate, or a combination of calcium acetate and cupric carbonate, and heating the precursor to expand the microspheres.

Abstract: A method of making thermal insulation includes, forming a thermal insulation product precursor having randomly distributed inorganic fibers and about 5-500 wt. % heat-expandable hollow microspheres in dry or slurry form and having a polymeric shell and having disposed therein a blowing agent or gas, and calcium acetate or cupric carbonate, or a combination of calcium acetate and cupric carbonate, and heating the precursor to expand the microspheres.

Abstract: Thermal insulation is provided which includes randomly distributed inorganic fibers and about 5-500 wt. % unexpanded hollow microspheres comprising a polymeric shell having disposed therein a blowing agent or gas, said unexpanded hollow microspheres increasing in size when heated. Also provided is an insulated attic, including a plurality of rafters, an attic floor and a thermal insulation comprising randomly distributed glass fibers in at least about 5 wt. % hollow expanded microspheres having a diameter of 20-140 microns, which have been expanded from about 6-40 microns. The hollow expanded microspheres reduce the thermal conductivity of the thermal insulation by at least about 5%, and have shown improvement up to 19.4% decreased thermal conductivity during tests at loadings from 30% to 257%. Additionally, calcium acetate and cupric carbonate additions to glass fiber insulation products showed improvement by at least about a 1% decrease in thermal conductivity.

Abstract: A thermal insulation product includes an infrared radiation absorbing and scattering material dispersed on fibers forming a porous structure. The infrared absorbing and scattering material can include borate compounds, carbonate compounds, and alumina compounds.

Abstract: Reinforced fiber insulation is formed by depositing a mixture of textile fiber segments and rotary and/or flame attenuated segments on a surface, mixing a binder with the fibers, and heating the binder to join the fibers together. The low cost process provides a mixed fiber insulation product with improved strength after compression.

Abstract: Thermal insulation is provided which includes randomly distributed inorganic fibers and about 5-500 wt. % unexpanded hollow microspheres comprising a polymeric shell having disposed therein a blowing agent or gas, said unexpanded hollow microspheres increasing in size when heated. Also provided is an insulated attic, including a plurality of rafters, an attic floor and a thermal insulation comprising randomly distributed glass fibers in at least about 5 wt. % hollow expanded microspheres having a diameter of 20-140 microns, which have been expanded from about 6-40 microns. The hollow expanded microspheres reduce the thermal conductivity of the thermal insulation by at least about 5%, and have shown improvement up to 19.4% decreased thermal conductivity during tests at loadings from 30% to 257%. Additionally, calcium acetate and cupric carbonate additions to glass fiber insulation products showed improvement by at least about a 1% decrease in thermal conductivity.

Abstract: A baffled insulation product for ventilating air under a roof from an open space is provided comprising an elongated insulation mat having top and bottom major surfaces, the top major surface facing the roof when the product is installed in the open space, the insulation mat having a baffle integral therewith proximate to the top major surface, comprising at least one airflow channel for the ventilating air.

Abstract: An insulation board product is provided comprising a insulation board layer having a first major surface corresponding to or proximate to a contact or airflow surface and a second major surface opposite the first major surface. A weatherproof barrier layer is applied to the insulation board layer and a bridging contact layer is coupled between the second major surface and the weatherproof barrier layer.

Abstract: Reinforced fiber insulation is formed by depositing a mixture of textile fiber segments and rotary and/or flame attenuated segments on a surface, mixing a binder with the fibers, and heating the binder to join the fibers together. The low cost process provides a mixed fiber insulation product with improved strength after compression.

Abstract: A duct board or duct liner product is provided comprising an insulating layer formed from fibrous material bound with a resin binder; an outer facing layer adhered to an outer surface of the insulating layer; and a water repellant mat facing adhered to an interior surface of the insulating layer opposite the outer surface to form a duct board material, the mat facing having a weight of less than 1.1 lb/100 ft2 (53.6 g/m2) and having at least an INDA 2 water repellence rating using the IST 80.6-92 water repellency test method.

Abstract: A thermal insulation product includes an infrared radiation absorbing and scattering material dispersed on fibers forming a porous structure. The infrared absorbing and scattering material can include borate compounds, carbonate compounds, and alumina compounds.

Abstract: Reinforced fiber insulation is formed by depositing a mixture of textile fiber segments and rotary and/or flame attenuated segments on a surface, mixing a binder with the fibers, and heating the binder to join the fibers together. The low cost process provides a mixed fiber insulation product with improved strength after compression.

Abstract: A thermal insulation product includes infrared radiation absorbing material dispersed on fibers forming a porous structure. The infrared absorbing material can include borates, carbonates, nitrates and nitrites of alkali metals and alkaline earth metals.