Abstract: A seating unit includes a base, a seat, a back, and a control operably supporting the seat and the back on the base for movement between upright and recline positions. The control includes a spring providing a biasing supporting force to the back during recline, and further includes a booster mechanism capable of increasing the supporting force, and still further includes a selector device for activating and deactivating the booster mechanism. The selector device is easily moveable with a low effort that is separated from and independent from any friction generated by internal components of the booster mechanism. In a narrower aspect, the control is powered, such as by an electrical or electromechanical device from a remote location. A back stop is attached to the selector device, for movement between a disengaged position, a partial-recline position, and a recline-prevented position.

Abstract: A seating unit includes a seat, a back, a base, and a motion control having a plurality of flexible supports for operably supporting the seat and back on the base. The flexible supports are movable in a generally fore-to-aft direction but stiff in a generally vertical direction, and further the flexible supports have end sections projecting generally outward from said base for operably engaging the seat and/or back, so that when the flexible supports flex in the fore-to-aft direction, they provide for directed movement of the seat and/or the back. In one form, the flexible supports form leaf-spring-like beams with resiliently bendable ends that flex in a slightly angled fore-aft direction to provide a predetermined synchronized path of movement of the seat and back.

Abstract: A method of manufacturing a furniture component includes steps of molding a panel component of a flexible compliant plastic, the panel component having a continuous perimeter flange and further having flexible strips extending between portions of the perimeter flange that are shaped to flex to comfortably support a human body part. The method further includes molding a tubular perimeter frame of a reinforced structural plastic different than the flexible compliant plastic onto the panel component, the step of molding the perimeter frame including integrally bonded the perimeter frame to the perimeter flange to stiffen the perimeter flange and support the panel component and further including a gas assist process.

Abstract: A seating unit includes a base, a seat, a back, and a control operably supporting the seat and the back on the base for movement between upright and recline positions. The control includes a spring providing a biasing supporting force to the back during recline, and further includes a booster mechanism capable of increasing the supporting force, and still further includes a selector device for activating and deactivating the booster mechanism. The selector device is easily moveable with a low effort that is separated from and independent from any friction generated by internal components of the booster mechanism. In a narrower aspect, the control is powered, such as by an electrical or electromechanical device from a remote location. A back stop is attached to the selector device, for movement between a disengaged position, a partial-recline position, and a recline-prevented position.

Abstract: A seating unit includes a perimeter frame, a flexible seating surface supported by the frame, and parallel elongated resilient force-distributing members coupled to the seating surface to control a contour of the seating surface when supporting a seated user. The resilient force-distributing members are bendable along their length and are sufficient in number and distribution to substantially reduce localized deflection of the seating surface and thereby reduce pressure point contact felt by the seated user. The resilient force-distributing members can be wire rods, long strips, or other resilient material with memory.

Abstract: A seating unit includes a base having a housing and support arms extending laterally on each side of the housing. A back frame is pivoted to the support arms on each side, and a slide slidably engages the housing. A seat-supporting structure includes a crossbar pivotally attached to the slide member at a first pivot location and side frame sections extending rearwardly from ends of the crossbar that are pivotally attached to the lower arms of the back at a second pivot location spaced horizontally from the first pivot locations to define a three-point support for a seat above the housing. A spring is operably coupled to the slide to bias the back and seat toward upright positions.

Abstract: A seating unit includes a base, a seat, a back, and a control operably supporting the seat and the back on the base for movement between upright and recline positions. The control includes a spring providing a biasing supporting force to the back during recline, and further includes a booster mechanism for increasing the supporting force, and still further includes a stop member and a selector device for activating and deactivating the booster mechanism. The selector device is easily movable with a low effort that is independent from friction generated by internal components of the booster mechanism. The stop member is linearly slidably mounted atop a control housing for selectively engaging the booster mechanism and the link for movement between a disengaged position, a booster-engaged position, a partial-recline position, and a recline-prevented position.

Abstract: A chair includes a base, a seat, a back, and a control operably supporting the seat and back on the base for movement between upright and recline positions. The seat and back include a stiff perimeter frame with opposing perimeter sections, and a plurality of rods each independently bendable in vertical and angled directions. End bearings on the rods are captured in pockets in the perimeter frame, which limits their inward and outward sliding movement. The control includes front and rear leaf springs and a pivot arm operably supporting the seat and the back for synchronous movement, with the direction of movement being such that energy is stored during recline. The energy stored during recline assists in providing a heavier person with added counterbalancing force during recline. A booster mechanism is also selectively engageable for added support upon recline.

Abstract: A seating unit includes a seating unit having a base, a seat and a back operably pivoted to the base for synchronous movement including recline of the back and forward movement of the seat, an adjustable variable back stop adjustably engaging the seat for adjustably limiting a rearward tilt of the back, and a handle. The handle and the back stop are supported for independent movement, but are interconnected by a connecting mechanism including a pair of links so that the back stop is selectively adjusted upon rotation of the handle.

Abstract: A synchrotilt chair includes a base, a back, a seat, and a link(s) pivoted to a rear of the base and to a bottom of the back to form a four-bar linkage arrangement. In one form, the chairs are nestable and stackable for dense storage. In another form, the chairs are desk-type pedestal chairs. Several of the structural support members of the chair are gas-assisted injection molding to form a hollow tubular perimeter frame that is lightweight, strong, and dimensionally-accurate A flexible panel is integrally molded between opposing sides of the perimeter frame. Armrests are pivoted to the back and have a shape configured to allow nested stacking while also providing excellent comfort, durability, and style. Also, the armrests are movable to remote storage positions to provide unobstructed side access to the seat of the chair.

Abstract: A seating unit includes a mechanism for adjustably positioning a component of the seating unit. The mechanism includes first and second members, each having a generally smooth curvilinear load bearing surface and a plurality of teeth adjacent the load bearing surface. The load bearing surfaces are in contact to transfer load, and the teeth of the first and second members are in engagement to provide non-slip rotation.

Abstract: A seating unit includes a seat and back operably supported for synchronized reclining movement. The back includes a back support with separate upper and lower portions pivotally coupled to a back frame at upper and lower connections, respectively. The upper and lower portions combine to define a forwardly-protruding convex shape and include mating structure forming an expansion joint that permits collapse and expansion as the upper and lower portions are flexed between a more-convex shape and a more-planar shape. In one form, the lower portion includes first and second sections pivoted together, with the upper portion and the first and second sections forming thoracic, lumbar, and pelvic regions of the back support, respectively.

Abstract: A seating unit includes a base, a reclineable back, a seat, and a control operably supporting the back and the seat on the base for movement between upright and recline positions. The control includes a pair of flexible support members and a link that combine to operably support the seat and back for synchronous movement on the base upon recline. The flexible support member is stiff in a vertical direction for carrying a combined weight of the one component and of the seated user, but flexible in a horizontal direction to permit a swinging movement of its ends upon recline. The link is rigid and pivoted to the base for movement about a horizontal axis and also pivoted to the one component. By this arrangement, the flexible member and the link move the one component along a defined path during recline of the back.

Abstract: A seating unit includes a seat, a back, a base, and a motion control having a plurality of flexible supports for operably supporting the seat and back on the base. The flexible supports are movable in a generally fore-to-aft direction but stiff in a generally vertical direction, and further the flexible supports have end sections projecting generally outward from said base for operably engaging the seat and/or back, so that when the flexible supports flex in the fore-to-aft direction, they provide for directed movement of the seat and/or the back. In one form, the flexible supports form leaf-spring-like beams with resiliently bendable ends that flex in a slightly angled fore-aft direction to provide a predetermined synchronized path of movement of the seat and back.

Abstract: A furniture component, such as a chair back or seat, includes a panel component made of a flexible compliant plastic, and a rigid tubular perimeter frame integrally molded onto and hence bonded to a perimeter flange of the panel component to structurally support the panel component. The panel component includes horizontally extending flexible strips shaped to provide comfortable support for a seated user. The perimeter frame extends continuously around the enlarged show area and is made by gas assist processes, which cause the perimeter frame to be tubular and hollow for increased strength-to-weight ratio. Methods related to the above are also disclosed.

Abstract: A method for opening a door on a storage bin is provided, where the storage bin includes a door pivoted to the storage bin for movement between open and closed positions, and a biasing device operably connected to the storage bin and the door for biasing the door as the door nears the open and closed positions. The biasing device includes a spring and a T-shaped shifting anchor connected to the spring that translates and changes a torque arm of a linear spring as the door is moved so that the spring creates a force sufficient to close the door during a last portion of door closure movement and so that the spring creates a force sufficient to open the door during a last portion of door opening movement.

Abstract: A seating unit includes a seating unit having a base, a seat and a back operably pivoted to the base for synchronous movement including recline of the back and forward movement of the seat, an adjustable variable back stop adjustably engaging the seat for adjustably limiting a rearward tilt of the back, and a handle. The handle and the back stop are supported for independent movement, but are interconnected by a connecting mechanism including a pair of links so that the back stop is selectively adjusted upon rotation of the handle.

Abstract: A seating unit is provided having a base, a back frame pivoted to the base for movement between upright and reclined positions, and a seat slidably supported on the base assembly and pivoted to the back frame so that the seat moves forwardly and its rear moves forwardly and downwardly with the back frame upon recline. A flexible back shell is connected to the back frame at top and bottom locations for controlled flexure when a seated user reclines and/or flexes his/her back, and is provided with lumbar adjustment for improved lumbar force/support and shape.

Abstract: A compliant back for a seating unit includes a rigid upright defining a track, and a flexible back shell configured to support a seated user's upper body, including a top pivot pivotally connected to a top section of the back shell and a pivot/slide member slidably connected to the track of the back shell. A biasing device is operably coupled to the pivot/slide member that biases the pivot/slide member toward a position where the flexible back shell protrudes forwardly to a shape chosen to optimally support a seated user.

Abstract: A method for opening a door on a storage bin is provided, where the storage bin includes a door pivoted to the storage bin for movement between open and closed positions, and a biasing device operably connected to the storage bin and the door for biasing the door as the door nears the open and closed positions. The biasing device includes a spring and a T-shaped shifting anchor connected to the spring that translates and changes a torque arm of a linear spring as the door is moved so that the spring creates a force sufficient to close the door during a last portion of door closure movement and so that the spring creates a force sufficient to open the door during a last portion of door opening movement.