Patents by Inventor Kyle A. Carr
Kyle A. Carr has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12779293Abstract: A golf club head with improved striking face is disclosed. More specifically, the present invention relates to a golf club head comprising multiple materials, wherein a gasket is placed in between a body portion of the golf club head and a face insert of the golf club head. The gasket being made of a different material than the body portion or the face insert. The construction providing reduced stress in the face insert, manipulation of performance characteristics, and improved sound and feel.Type: GrantFiled: March 31, 2024Date of Patent: November 3, 2026Assignee: Acushnet CompanyInventor: Kyle A. Carr
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Publication number: 20260335726Abstract: A golf club head includes a striking face portion having a lower leading edge and an upper leading edge; a crown portion extending rearward from the upper leading edge; and a sole portion extending rearward from the lower leading edge, wherein the golf club head is further characterized in that it includes a body chassis, having a first density, including at least part of the sole portion and defining an opening in an outermost surface of the body chassis that extends continuously from the crown portion onto the striking face portion; and a crown-face insert, having a second density less than the first density, attached to the body chassis and covering at least part of the opening.Type: ApplicationFiled: April 25, 2025Publication date: October 29, 2026Inventors: Kyle A. Carr, Richard Sanchez, Richard L. Cleghorn, Hiroshi Kawaguchi, Ryuichi Sugimae, Peter L. Larsen
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Patent number: 12766380Abstract: A golf club head including an insert is disclosed herein. In accordance with the presently disclosed technology, the golf club head may include a body. The body may include a face, a sole including an insert pocket, a back, and a sole. The golf club head may include an insert to fit into the insert pocket. The insert may include a sole cover and a weight. The sole cover may separate the weight from the face.Type: GrantFiled: November 7, 2023Date of Patent: October 20, 2026Assignee: Acushnet CompanyInventors: Kyle A. Carr, Grant M. Martens
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Patent number: 12766381Abstract: A golf club head including a leading edge slot is disclosed herein. In accordance with the presently disclosed technology, the golf club head may include a body. The body may include a face, a crown, a first sole portion, a second sole portion, a sole opening between the first sole portion and the second sole portion. The golf club head may include an insert including an insert body mechanically connected to the body only through the second sole edge and a damper in contact with at least a back of the insert body.Type: GrantFiled: November 7, 2023Date of Patent: October 20, 2026Assignee: Acushnet CompanyInventors: Grant M. Martens, Kyle A. Carr
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Patent number: 12766377Abstract: A golf club head having a supported striking face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a striking face, an internal support layer, and an intermediary sandwiched layer juxtaposed between the striking face and the internal support layer.Type: GrantFiled: September 26, 2023Date of Patent: October 20, 2026Assignee: Acushnet CompanyInventors: Kyle A. Carr, Joshua G. Breier
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Patent number: 12766373Abstract: A golf club head with an improved striking face is disclosed. More specifically, the present invention relates to a golf club head. The golf club head includes a striking face portion that includes a frontal striking surface and a rear internal surface that combine to include a thickened central region, a central transition region, a thinned intermediate region, a thickened stress reducing region, and a thinned perimeter region. The thickened stress reducing region includes a pocket and a weight.Type: GrantFiled: January 31, 2024Date of Patent: October 20, 2026Assignee: Acushnet CompanyInventor: Kyle A. Carr
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Patent number: 12766378Abstract: A golf club head having a supported striking face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a striking face, an internal support layer, and an intermediary sandwiched layer juxtaposed between the striking face and the internal support layer.Type: GrantFiled: October 27, 2023Date of Patent: October 20, 2026Assignee: Acushnet CompanyInventor: Kyle A. Carr
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Publication number: 20260287703Abstract: A golf club head may include a striking face portion and a body portion. The striking face portion may include a central opening and a face insert to cover the central opening. The face insert may include a thickened central region and a thickened stress reducing region at least partially extending outward from the thickened central region. The thickened stress reducing region may form at least part of a ring shape protruding rearward from the face insert. The thickened stress reducing region may include an aspect ratio of the thickened stress reducing region, defined as the maximum width divided by the maximum height, between about 1.1 and 1.8.Type: ApplicationFiled: May 28, 2026Publication date: September 24, 2026Applicant: Acushnet CompanyInventors: Sang Yi, Richard L. Cleghorn, Kyle A. Carr, Doug M. Takehara, Darryl C. Galvan
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Patent number: 12741182Abstract: Golf club heads with improved aerodynamic properties. The golf club head may include a striking face, a sole, a crown, and a plurality of vortex generators positioned in an aft half of the sole or an aft half of the crown. The vortex generators may be positioned on an inlay that is received by a recess of the crown or the sole. The inlay may be manufactured separately from the remainder of the club head body, such as the crown and the sole.Type: GrantFiled: April 22, 2022Date of Patent: September 22, 2026Assignee: ACUSHNET COMPANYInventors: Steven S. Ogg, Kyle A. Carr
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Publication number: 20260273353Abstract: A golf club head may include a forward portion including a striking face adapted to impact a golf ball, a first region located near a geometric center of the striking face, the first region including a first thickness, and a second region at least partially extending around the first region, the second region including a second thickness. The second thickness may be thicker than the first thickness. A width to height ratio of the striking face may be between about 1.0 and about 4.0. A golf club head may include a sole including a rear sole portion and a frontal sole portion.Type: ApplicationFiled: May 13, 2026Publication date: September 17, 2026Applicant: Acushnet CompanyInventors: Kyle A. Carr, Grant M. Martens
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Publication number: 20260273350Abstract: A golf club head having a slot in the sole filled with an insert in which the slot is positioned close to the striking face. The slot can be a uniform distance from the striking face or the slot can curve away from the striking face in the toe region. The insert can have a uniform height or a non-uniform height. Inserts with uniform heights can have a low height profile. Inserts with non-uniform heights can have a lower height in a central portion of the insert compared to an edge portion or a perimeter portion of the insert. The insert can also have flanges or protrusions for installation into the slot. The resulting golf club head improves performance, as the sole slot with insert allows the striking face to have a profile that meets the needs at that location.Type: ApplicationFiled: May 7, 2026Publication date: September 17, 2026Applicant: Acushnet CompanyInventor: Kyle A. Carr
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Patent number: 12734419Abstract: A golf club head with a hosel hole cover that helps improve the performance of the golf club head is disclosed. More specifically, the present invention relates to a golf club head having a hosel hole cover at a bottom portion of an interchangeable connection system that not only provides improved performance of the golf club head by strategically utilizing an existing opening to adjust the weighting of a golf club head, but it also improves the aerodynamics of the golf club head by eliminating undesirable recesses that could be detrimental to the aerodynamics of a golf club head.Type: GrantFiled: October 6, 2022Date of Patent: September 15, 2026Assignee: Acushnet CompanyInventors: Kyle A. Carr, Sang Yi
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Patent number: 12734415Abstract: A golf club head with improved striking face is disclosed. More specifically, the presently disclosed technology relates to a golf club head wherein the striking face portion includes a central opening and a face insert to cover said central opening. The face insert includes a thickened central region, a central transition region extending outward radially from the thickened central region, a thinned intermediate region, extending outward radially from the central transition region, and a thickened stress reducing region, extending outward radially from the thinned intermediate region. The striking face portion includes a thinned perimeter region, extending outward radially from the thickened stress reducing region. The thickened stress reducing region forms a horseshoe shaped ring, protruding rearward from the face insert.Type: GrantFiled: March 21, 2024Date of Patent: September 15, 2026Assignee: Acushnet CompanyInventors: Darryl C. Galvan, Kyle A. Carr
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Publication number: 20260263880Abstract: A golf club head includes a toe; a heel; a hosel; a striking face configured to strike a golf ball and extending between the toe and the heel; a rearward portion extending rearwardly from a perimeter of the striking face; and one or more externally invisible markers located within the golf club head and configured to identify an attribute of interest of the golf club head, wherein the one or more externally invisible markers are configured to be identified by a non-destructive imaging process.Type: ApplicationFiled: March 6, 2025Publication date: September 10, 2026Inventors: Peter Larsen, Andrew Preston Ash, Kyle A. Carr, Price G. Ferchill, Nick Frame, Alan Hocknell, Ryan E. Locke, Michael A. Lovato, Tony Luna, Charles E. McQuinn, Doug M. Takehara
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Patent number: 12728323Abstract: A golf club head with improved striking face is disclosed. More specifically, the present invention relates to a golf club head wherein the striking face is further comprised out of a thickened central region, located near a geometric center of the striking face portion, a central transition region extending outward radially from the thickened central region, a thinned intermediate region, extending outward radially from the central transition region, a thickened stress reducing region, extending outward radially from the thinned intermediate region, and a thinned perimeter region, extending outward radially from the thickened stress reducing region, all of which combine to form the improved striking face.Type: GrantFiled: August 25, 2023Date of Patent: September 8, 2026Assignee: Acushnet CompanyInventors: Darryl C. Galvan, David S. Cornelius, Christopher D. Harvell, Kyle A. Carr
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Publication number: 20260233067Abstract: A golf club head with an improved adjustable weighting system for an iron and/or wedge type golf club head is disclosed herein. In accordance with the presently disclosed technology, the golf club head may include a body. The body may include a striking face and a back portion. The back portion may include a recessed channel and one or more weight pockets. The golf club head may include a weight assembly. The weight assembly may include a cover and one or more weights installable within the one or more weight pockets.Type: ApplicationFiled: April 7, 2026Publication date: August 13, 2026Applicant: Acushnet CompanyInventors: Sang Yi, Richard L. Cleghorn, Kyle A. Carr, Oswaldo Gonzalez, Gentry Ferguson
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Patent number: 12702906Abstract: A modular golf club head with an improved adjustable weighting system for an iron and/or wedge type golf club head is disclosed herein. In accordance with the presently disclosed technology, the golf club head may include a body. The body may include a striking face and a back. The back may include a recessed channel. The golf club head may include a weight assembly. The weight assembly may include a movable weight installable within the recessed channel and movable therein, a slidable cover to engage at least part of the recessed channel, and a fastener.Type: GrantFiled: June 21, 2023Date of Patent: August 11, 2026Assignee: Acushnet CompanyInventors: Sang Yi, Richard L Cleghorn, Kyle A. Carr
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Publication number: 20260224948Abstract: A golf club head includes a striking face portion configured to strike a golf ball; a body portion extending rearwardly from the striking face portion and including a sole portion and a crown portion; and a face insert covering an opening in the golf club head and including: a front portion including at least part of the striking face portion, and a top portion extending rearwardly from the front portion and including at least part of the crown portion; and a thickened stress reducing region forming at least part of a ring that extends around at least part of an outer perimeter of the face insert.Type: ApplicationFiled: February 4, 2025Publication date: August 6, 2026Inventors: Sang YI, Doug TAKEHARA, Richard L. Cleghorn, Kyle A. CARR
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Publication number: 20260183623Abstract: A golf club head including a slot is disclosed herein. In accordance with the presently disclosed technology, the golf club head may include a striking face, a crown, a sole, and a slot. The striking face may include a lower striking face portion including a sole return, which includes a slot adjacent the leading edge. The sole may include a rear sole portion extending to the sole return.Type: ApplicationFiled: February 4, 2026Publication date: July 2, 2026Applicant: Acushnet CompanyInventors: Darryl C. Galvan, Kyle A. Carr, Michael A. Lovato, Mitchell E. Bac
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Patent number: 12654074Abstract: A golf club head including an insert is disclosed herein. In accordance with the presently disclosed technology, the golf club head may include a body. The body may include a face, a crown, a first sole portion, a leading edge, a second sole portion, a trailing edge, and a sole opening between the first sole portion and the second sole portion. The golf club head may include an insert to fit into the sole opening that includes a sole insert and a frontal sole insert. The sole insert may be detachably connected to the sole portion, and the frontal sole insert may be in contact with at least a faceward surface of the sole insert. The frontal sole insert may separate the sole insert from the face.Type: GrantFiled: November 7, 2023Date of Patent: June 16, 2026Assignee: Acushnet CompanyInventors: Kyle A. Carr, Grant M. Martens