Patents by Inventor Kyle Aasness

Kyle Aasness has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240302054
    Abstract: An outdoor cooking oven comprises a reconfigurable heat deflector system and independently-controllable air vents that enable the cooking oven to be configured for various cooking methods, such as low and slow cooking or grilling. At least first and second shelves are mounted within a cooking chamber with the second shelf positioned beneath the first shelf. A heat deflector system disposed on the second shelf comprises at least first and second heat deflector elements that are removable from the cooking chamber to enable a user to reconfigure the heat deflector system to vary indirect heating of food items disposed on the first shelf. At least first and second air vents disposed in a bottom side of the exterior encasement beneath the cooking chamber are independently controllable to allow at least first and second airflows from the vents to be independent varied.
    Type: Application
    Filed: November 30, 2022
    Publication date: September 12, 2024
    Applicant: Align Machine Works, LLC
    Inventors: Joseph Pruitt, Kyle Aasness
  • Publication number: 20240008680
    Abstract: Exemplary embodiments of a kamado cooker that looks like an iconic kettle-style grill are disclosed. Certain embodiments comprise a ceramic kettle base having an exterior surface and an interior surface and defining an aperture at its bottom, a ceramic lid hinged to the ceramic kettle base, a kettle support bowl defining an inner concave surface and an outer convex surface and a central aperture, a kettle securing collar defining an inner concave surface and an outer convex surface and a central aperture, and a plurality of legs mechanically received by a plurality of leg support extensions associated with the outer convex surface of the kettle support bowl.
    Type: Application
    Filed: July 7, 2022
    Publication date: January 11, 2024
    Applicant: Spider Grills, LLC
    Inventors: Joseph Pruitt, Kyle Aasness
  • Patent number: 11819161
    Abstract: The disclosed embodiments provide a kamado-style grill and smoker having one or more air-intake openings and one or more exhaust openings. Like conventional kamado-style grills and smokers, a user may manually adjust the air-intake opening(s) and/or exhaust opening(s) to manually control the air flow, and thus the temperature, within the cooking chamber. However, unlike the prior art, the kamado-style grill and smoker includes an integrated fan unit that provides a completely different and alternative air-intake pathway for drawing air into the cooking chamber and controlling the cooking or smoking temperature using a fan. By providing this alternative mechanism for controlling the temperature in the cooking chamber, the kamado-style grill and smoker disclosed herein can be operated using either manual or automated temperature control, making it accessible to both novice and experienced users alike.
    Type: Grant
    Filed: June 17, 2022
    Date of Patent: November 21, 2023
    Assignee: Premier Specialty Brands LLC
    Inventors: Adam Carter, Donald Stephen Gazdick, III, Joseph Pruitt, Daniel Mercer, Kyle Aasness
  • Publication number: 20230337856
    Abstract: The disclosed embodiments provide a kamado-style grill and smoker having one or more air-intake openings and one or more exhaust openings. Like conventional kamado-style grills and smokers, a user may manually adjust the air-intake opening(s) and/or exhaust opening(s) to manually control the air flow, and thus the temperature, within the cooking chamber. However, unlike the prior art, the kamado-style grill and smoker includes an integrated fan unit that provides a completely different and alternative air-intake pathway for drawing air into the cooking chamber and controlling the cooking or smoking temperature using a fan. By providing this alternative mechanism for controlling the temperature in the cooking chamber, the kamado-style grill and smoker disclosed herein can be operated using either manual or automated temperature control, making it accessible to both novice and experienced users alike.
    Type: Application
    Filed: June 30, 2023
    Publication date: October 26, 2023
    Applicant: Premier Specialty Brands LLC
    Inventors: Adam Carter, Donald Stephen Gazdick, III, Joseph Pruitt, Daniel Mercer, Kyle Aasness
  • Publication number: 20230276988
    Abstract: Exemplary embodiments of a system for conversion of a kamado cooker to a griddle comprises a support rack and a griddle component. The support rack is configured to seat within a lower bowl portion of the kamado cooker and define a plurality of vertical post structures. The griddle component defines a sloped cooking surface and comprises a rim aspect at least partially surrounding the sloped cooking surface and a drain slot. The griddle component is configured to be received by the plurality of vertical post structures of the support rack. When in use, grease on the sloped cooking surface is directed to the drain slot which discards the grease into combusting fuel (such as charcoal) beneath the griddle component, thereby mitigating or preventing grease fires.
    Type: Application
    Filed: March 1, 2022
    Publication date: September 7, 2023
    Applicant: Align Machine Works, LLC
    Inventors: Joseph Pruitt, Kyle Aasness
  • Publication number: 20230272914
    Abstract: Exemplary embodiments of a pelletized fuel delivery and combustion system are disclosed. Certain embodiments are configured to be detachably mounted to the exterior of a kettle-styled grill such as, but not limited to, a Weber® charcoal grill. When mounted to the kettle-styled grill, a firebox is external to the kettle and delivers thermal energy and smoke to the interior of the kettle by, and through, at least one damper port in the kettle. In this way, embodiments of the solution do not require significant, if any, modification to the kettle-styled grill in order for the kettle-styled grill to use a pelletized fuel source. Embodiments may also include temperature loop control and/or a thermal energy and smoke distribution plate configured to be set within the kettle of the grill.
    Type: Application
    Filed: April 19, 2023
    Publication date: August 31, 2023
    Applicant: Spider Grills, LLC
    Inventors: Joseph Pruitt, Jeffrey Broadrick, Kyle Aasness, Brandon Wells
  • Patent number: 11725825
    Abstract: Exemplary embodiments of a pelletized fuel delivery and combustion system are disclosed. Certain embodiments are configured to be detachably mounted to the exterior of a kettle-styled grill such as, but not limited to, a Weber® charcoal grill. When mounted to the kettle-styled grill, a firebox is external to the kettle and delivers thermal energy and smoke to the interior of the kettle by, and through, at least one damper port in the kettle. In this way, embodiments of the solution do not require significant, if any, modification to the kettle-styled grill in order for the kettle-styled grill to use a pelletized fuel source. Embodiments may also include temperature loop control and/or a thermal energy and smoke distribution plate configured to be set within the kettle of the grill.
    Type: Grant
    Filed: July 21, 2020
    Date of Patent: August 15, 2023
    Assignee: Spider Grills, LLC
    Inventors: Joseph Pruitt, Jeffrey Broadrick, Kyle Aasness, Brandon Wells
  • Patent number: 11510524
    Abstract: Exemplary embodiments of a kamado-style cooker configured for use with pelletized fuel are disclosed. Certain embodiments include a cooking space above a firebox space. Various novel aspects of the cooker provide for thermal energy management within the firebox space such that temperature sensitive components of a wood pellet storage, delivery and combustion subsystem (e.g., electronic controllers, motors, pellet hopper and auger) may be housed within the firebox space, I.e., housed internal to the ovoid structural envelope of the cooker.
    Type: Grant
    Filed: October 16, 2020
    Date of Patent: November 29, 2022
    Assignee: Align Machine Works, LLC
    Inventors: Joseph Pruitt, Jeffrey Broadrick, Kyle Aasness
  • Publication number: 20220313018
    Abstract: The disclosed embodiments provide a kamado-style grill and smoker having one or more air-intake openings and one or more exhaust openings. Like conventional kamado-style grills and smokers, a user may manually adjust the air-intake opening(s) and/or exhaust opening(s) to manually control the air flow, and thus the temperature, within the cooking chamber. However, unlike the prior art, the kamado-style grill and smoker includes an integrated fan unit that provides a completely different and alternative air-intake pathway for drawing air into the cooking chamber and controlling the cooking or smoking temperature using a fan. By providing this alternative mechanism for controlling the temperature in the cooking chamber, the kamado-style grill and smoker disclosed herein can be operated using either manual or automated temperature control, making it accessible to both novice and experienced users alike.
    Type: Application
    Filed: June 17, 2022
    Publication date: October 6, 2022
    Applicant: Premier Specialty Brands LLC
    Inventors: Adam Carter, Donald Stephen Gazdick, III, Joseph Pruitt, Daniel Mercer, Kyle Aasness
  • Patent number: 11382457
    Abstract: A kamado-style grill and smoker having one or more air-intake openings and one or more exhaust openings is provided. A user may manually adjust the air-intake opening(s) and/or exhaust opening(s) to manually control the air flow, and thus the temperature, within the cooking chamber. In addition, the kamado-style grill and smoker includes an integrated fan unit that provides a completely different and alternative air-intake pathway for drawing air into the cooking chamber and controlling the cooking or smoking temperature using a fan. By providing this alternative mechanism for controlling the temperature in the cooking chamber, the kamado-style grill and smoker can be operated using either manual or automated temperature control, making it accessible to both novice and experienced users alike.
    Type: Grant
    Filed: August 24, 2021
    Date of Patent: July 12, 2022
    Assignee: Premier Specialty Brands LLC
    Inventors: Adam Carter, Donald Stephen Gazdick, III, Joseph Pruitt, Daniel Mercer, Kyle Aasness
  • Publication number: 20220163209
    Abstract: A system for a forced air flow into a kamado-style cooker comprises a control unit and an adapter defining an airflow duct with an entrance aperture and an exit aperture. The adapter is configured to removably mount over a lower damper port in a kamado-style cooker such that the exit aperture is aligned with the lower damper port. The control unit comprises an electric fan, one or more sensor input ports, and an airflow exit duct. The control unit is configured to separably mate with the adapter such that the airflow exit duct of the control unit is received by the entrance aperture of the adapter. Advantageously, a forced air flow generated by the electric fan, in response to a temperature signal input, passes out of the control unit, through the adapter, and into a body portion of the kamado-style cooker to encourage, facilitate and manage combustion within the cooker.
    Type: Application
    Filed: February 12, 2022
    Publication date: May 26, 2022
    Applicant: Spider Grills, LLC
    Inventors: Joseph Pruitt, Kyle Aasness
  • Publication number: 20220087474
    Abstract: The disclosed embodiments provide a kamado-style grill and smoker having one or more air-intake openings and one or more exhaust openings. Like conventional kamado-style grills and smokers, a user may manually adjust the air-intake opening(s) and/or exhaust opening(s) to manually control the air flow, and thus the temperature, within the cooking chamber. However, unlike the prior art, the kamado-style grill and smoker includes an integrated fan unit that provides a completely different and alternative air-intake pathway for drawing air into the cooking chamber and controlling the cooking or smoking temperature using a fan. By providing this alternative mechanism for controlling the temperature in the cooking chamber, the kamado-style grill and smoker disclosed herein can be operated using either manual or automated temperature control, making it accessible to both novice and experienced users alike.
    Type: Application
    Filed: August 24, 2021
    Publication date: March 24, 2022
    Inventors: Adam Carter, Donald Stephen Gazdick, III, Joseph Pruitt, Daniel Mercer, Kyle Aasness
  • Publication number: 20210315418
    Abstract: Exemplary embodiments of a system and method for improving rotisserie grilling applications are disclosed. The system may include a support frame comprising at least one central shaft, a first side shaft, and a second side shaft. The system may also include a basket coupled to the two side shafts. The basket may comprise a locking device that couples to the first side shaft and a side shaft engagement mechanism that couples to the second side shaft. The basket may define a volume for receiving foodstuff. The side shaft engagement mechanism may comprise a clamp, such as clamp having a substantially c-shaped geometry. The support frame may further comprise a side shaft mounting unit that receives the one central shaft within a central portion of its geometry. The side shaft mounting unit may further comprise cylindrical shaped couplers for holding two side shafts relative to the central shaft.
    Type: Application
    Filed: April 8, 2020
    Publication date: October 14, 2021
    Applicant: Align Machine Works, LLC
    Inventors: Joseph Pruitt, Jeffrey Broadrick, Kyle Aasness
  • Publication number: 20210052107
    Abstract: Exemplary embodiments of a kamado-style cooker configured for use with pelletized fuel are disclosed. Certain embodiments include a cooking space above a firebox space. Various novel aspects of the cooker provide for thermal energy management within the firebox space such that temperature sensitive components of a wood pellet storage, delivery and combustion subsystem (e.g., electronic controllers, motors, pellet hopper and auger) may be housed within the firebox space, I.e., housed internal to the ovoid structural envelope of the cooker.
    Type: Application
    Filed: October 16, 2020
    Publication date: February 25, 2021
    Applicant: Align Machine Works, LLC
    Inventors: Joseph Pruitt, Jeffrey Broadrick, Kyle Aasness
  • Patent number: 10875203
    Abstract: An onion chopper includes container, a blade tray, and pivoting lid. The blade tray is removably mounted on an upper rim of the container and includes a sweeper positioned at one end of the blade tray. The sweeper is dimensioned to fit within the sidewalls forming the container to be used to clear chopped food bits from the container after they are cut by the grid of blades.
    Type: Grant
    Filed: February 22, 2019
    Date of Patent: December 29, 2020
    Assignee: Progressive International Corp.
    Inventors: Sascha Kaposi, Kyle Aasness
  • Patent number: 10876733
    Abstract: Exemplary embodiments of a pelletized fuel delivery and combustion system are disclosed. Certain embodiments are configured to be detachably mounted to the exterior of a kettle-styled grill such as, but not limited to, a Weber® charcoal grill. When mounted to the kettle-styled grill, a firebox is external to the kettle and delivers thermal energy and smoke to the interior of the kettle by, and through, at least one damper port in the kettle. In this way, embodiments of the solution do not require significant, if any, modification to the kettle-styled grill in order for the kettle-styled grill to use a pelletized fuel source. Embodiments may also include temperature loop control and/or a thermal energy and smoke distribution plate configured to be set within the kettle of the grill.
    Type: Grant
    Filed: January 11, 2019
    Date of Patent: December 29, 2020
    Assignee: Spider Grills, LLC
    Inventors: Joseph Pruitt, Jeffrey Broadrick, Kyle Aasness, Brandon Wells
  • Patent number: 10842317
    Abstract: Exemplary embodiments of a kamado-style cooker configured for use with pelletized fuel are disclosed. Certain embodiments include a cooking space above a firebox space. Various novel aspects of the cooker provide for thermal energy management within the firebox space such that temperature sensitive components of a wood pellet storage, delivery and combustion subsystem (e.g., electronic controllers, motors, pellet hopper and auger) may be housed within the firebox space, I.e., housed internal to the ovoid structural envelope of the cooker.
    Type: Grant
    Filed: April 7, 2020
    Date of Patent: November 24, 2020
    Inventors: Joseph Pruitt, Jeffrey Broadrick, Kyle Aasness
  • Patent number: D984844
    Type: Grant
    Filed: September 23, 2020
    Date of Patent: May 2, 2023
    Assignee: Premier Specialty Brands LLC
    Inventors: Adam Carter, Donald Stephen Gazdick, III, Allison Frey, Joseph Pruitt, Jeffrey Broadrick, Kyle Aasness
  • Patent number: D997631
    Type: Grant
    Filed: January 15, 2022
    Date of Patent: September 5, 2023
    Assignee: Align Machine Works, LLC
    Inventors: Joseph Pruitt, Kyle Aasness
  • Patent number: D997643
    Type: Grant
    Filed: January 15, 2022
    Date of Patent: September 5, 2023
    Assignee: Align Machine Works, LLC
    Inventors: Joseph Pruitt, Kyle Aasness