Patents by Inventor Kyle Frank Cummings

Kyle Frank Cummings has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220371274
    Abstract: An additive manufacturing system is disclosed for use in fabricating a structure. The additive manufacturing system may include a support, and a print head configured to discharge a material and being operatively connected to and moveable by the support in a normal travel direction during material discharge. The print head may include a module located at a trailing side of the discharging material relative to the normal travel direction and being configured to compact the material and expose the material to a cure energy at a tool center point.
    Type: Application
    Filed: June 24, 2022
    Publication date: November 24, 2022
    Applicant: CONTINUOUS COMPOSITES INC.
    Inventors: MARCUS RAYE VINCENT BRODIE, KYLE FRANK CUMMINGS, ANDREW MICHEAL STULC, NATHAN ANDREW STRANBERG, BROCK ADAM JAHNER, STEPHEN TYLER WILSON
  • Patent number: 11420390
    Abstract: An additive manufacturing system is disclosed for use in fabricating a structure. The additive manufacturing system may include a support, and a print head configured to discharge a material and being operatively connected to and moveable by the support in a normal travel direction during material discharge. The print head may include a module located at a trailing side of the discharging material relative to the normal travel direction and being configured to compact the material and expose the material to a cure energy at a tool center point.
    Type: Grant
    Filed: April 7, 2020
    Date of Patent: August 23, 2022
    Assignee: Continuous Composites Inc.
    Inventors: Marcus Raye Vincent Brodie, Kyle Frank Cummings, Andrew Michael Stulc, Nathan Andrew Stranberg, Brock Jahner, Stephen Tyler Wilson
  • Publication number: 20220242060
    Abstract: A system is disclosed for additively manufacturing a composite structure. The system may include a support, and a print head connected to and moveable by the support. The system may also include an encoder configured to generate a signal indicative of an amount of material passing through the print head, and a controller in communication with the encoder. The controller may be configured to selectively implement a corrective action in response to the signal.
    Type: Application
    Filed: April 20, 2022
    Publication date: August 4, 2022
    Applicant: Continuous Composites Inc.
    Inventors: TREVOR DAVID BUDGE, Nathan Andrew Stranberg, Kyle Frank Cummings, Dan Budge
  • Publication number: 20220242040
    Abstract: A system is disclosed for additively manufacturing a composite structure. The system may include a print head configured to discharge a continuous reinforcement that is at least partially coated in a matrix, and a compactor configured to compact the continuous reinforcement and the matrix. The system may also include a cure enhancer configured to direct a path of cure energy toward the matrix after discharge, wherein the path of cure energy passes through at least a portion of the compactor.
    Type: Application
    Filed: April 21, 2022
    Publication date: August 4, 2022
    Applicant: Continuous Composites Inc.
    Inventors: Kyle Frank Cummings, Marcus Raye Vincent Brodie, Samuel VanDenBerg, Ryan C. Stockett
  • Patent number: 11358331
    Abstract: A system is disclosed for additively manufacturing a composite structure. The system may include a print head configured to discharge a continuous reinforcement that is at least partially coated in a matrix, and a compactor configured to compact the continuous reinforcement and the matrix. The system may also include a cure enhancer configured to direct a path of cure energy toward the matrix after discharge, wherein the path of cure energy passes through at least a portion of the compactor.
    Type: Grant
    Filed: July 18, 2019
    Date of Patent: June 14, 2022
    Assignee: Continuous Composites inc.
    Inventors: Kyle Frank Cummings, Marcus Raye Vincent Brodie, Samuel VanDenBerg, Ryan C. Stockett
  • Patent number: 11338528
    Abstract: A system is disclosed for additively manufacturing a composite structure. The system may include a support, and a print head connected to and moveable by the support. The system may also include an encoder configured to generate a signal indicative of an amount of material passing through the print head, and a controller in communication with the encoder. The controller may be configured to selectively implement a corrective action in response to the signal.
    Type: Grant
    Filed: August 3, 2019
    Date of Patent: May 24, 2022
    Assignee: Continouos Composites Inc.
    Inventors: Trevor David Budge, Nathan Andrew Stranberg, Kyle Frank Cummings, Dan Budge
  • Publication number: 20200238619
    Abstract: An additive manufacturing system is disclosed for use in fabricating a structure. The additive manufacturing system may include a support, and a print head configured to discharge a material and being operatively connected to and moveable by the support in a normal travel direction during material discharge. The print head may include a module located at a trailing side of the discharging material relative to the normal travel direction and being configured to compact the material and expose the material to a cure energy at a tool center point.
    Type: Application
    Filed: April 7, 2020
    Publication date: July 30, 2020
    Applicant: Continuous Composites Inc.
    Inventors: MARCUS RAYE VINCENT BRODIE, Kyle Frank Cummings, Andrew Michael Stulc, Nathan Andrew Stranberg, Brock Jahner, Stephen Tyler Wilson
  • Publication number: 20200207024
    Abstract: A method of forming a composite structure with an additive manufacturing machine is disclosed. The method may include generating a vector field within a virtual model of the composite structure based on anticipated load conditions for the composite structure, and generating a plurality of NURBS curves inside the virtual model that have trajectories at least partially affected by the vector field. The method may further include selectively sequencing the plurality of NURBS curves to generate a tool path based on the analysis, and causing the additive manufacturing machine to discharge a path of composite material along the tool path.
    Type: Application
    Filed: December 20, 2019
    Publication date: July 2, 2020
    Applicant: Continuous Composites Inc.
    Inventors: RACHAEL KATHLEEN MORRIS, Ryan C. Stocket, Kyle Frank Cummings
  • Publication number: 20200156315
    Abstract: A system is disclosed for additively manufacturing a composite structure. The system may include a print head configured to discharge a continuous reinforcement that is at least partially coated in a matrix, and a compactor configured to compact the continuous reinforcement and the matrix. The system may also include a cure enhancer configured to direct a path of cure energy toward the matrix after discharge, wherein the path of cure energy passes through at least a portion of the compactor.
    Type: Application
    Filed: July 18, 2019
    Publication date: May 21, 2020
    Applicant: Continuous Composites Inc.
    Inventors: Kyle Frank Cummings, Marcus Raye Vincent Brodie, Samuel VanDenBerg, Ryan C. Stockett
  • Publication number: 20200086574
    Abstract: A system is disclosed for additively manufacturing a composite structure. The system may include a support, and a print head connected to and moveable by the support. The system may also include an encoder configured to generate a signal indicative of an amount of material passing through the print head, and a controller in communication with the encoder. The controller may be configured to selectively implement a corrective action in response to the signal.
    Type: Application
    Filed: August 3, 2019
    Publication date: March 19, 2020
    Applicant: Continouos Composites Inc.
    Inventors: TREVOR DAVID BUDGE, Nathan Andrew Stranberg, Kyle Frank Cummings, Dan Budge