Abstract: A rotary hammer tool can include a housing, a first motor supported by the housing, a spindle rotated by the first motor, a second motor supported by the housing, and a reciprocation mechanism reciprocated by the second motor. The reciprocation mechanism can include a piston driven to reciprocate within the spindle and a striker to reciprocate within the spindle in response to reciprocation of the piston. The rotational speed of the spindle and a reciprocation frequency of the reciprocation mechanism may be independently controllable.

Abstract: An electric motor assembly includes a circuit board, a rotor assembly, and a stator assembly having a first end coupled to the circuit board and a second end opposite the first end. The stator assembly also includes an annular stator body having a plurality of inwardly projecting teeth. The stator assembly further includes windings wrapped about the stator body to form a plurality of coils. The stator assembly also includes a terminal coupled to an outer periphery of the stator body and extending longitudinally between the first end and the second end. The terminal is coupled to the circuit board at the first end and is coupled to the windings at the second end to electrically connect the windings to the circuit board. The terminal is molded to an attachment member, and the attachment member is molded to the outer periphery of the stator body.

Abstract: An electric motor assembly includes a circuit board, a rotor assembly, and a stator assembly having a first end coupled to the circuit board and a second end opposite the first end. The stator assembly also includes an annular stator body having a plurality of inwardly projecting teeth. The stator assembly further includes windings wrapped about the stator body to form a plurality of coils. The stator assembly also includes a terminal coupled to an outer periphery of the stator body and extending longitudinally between the first end and the second end. The terminal is coupled to the circuit board at the first end and is coupled to the windings at the second end to electrically connect the windings to the circuit board. The terminal is molded to an attachment member, and the attachment member is molded to the outer periphery of the stator body.

Abstract: A rotary hammer tool can include a housing, a first motor supported by the housing, a spindle rotated by the first motor, a second motor supported by the housing, and a reciprocation mechanism reciprocated by the second motor. The reciprocation mechanism can include a piston driven to reciprocate within the spindle and a striker to reciprocate within the spindle in response to reciprocation of the piston. The rotational speed of the spindle and a reciprocation frequency of the reciprocation mechanism may be independently controllable.

Abstract: A rotary hammer includes a motor and a spindle coupled to the motor for receiving torque from the motor. The spindle has an adjustable rotation speed. A reciprocation mechanism is operable to create a variable pressure air spring within the spindle and includes a piston configured to reciprocate within the spindle in response to receiving torque from the motor. The piston has an adjustable reciprocation frequency. A striker is selectively reciprocable within the spindle in response to reciprocation of the piston. A first transmission is transfers torque from the motor to the spindle and a second transmission is transfers torque from the motor to the reciprocation mechanism. The reciprocation frequency of the piston is adjustable independent of the rotation speed of the spindle. The rotation speed of the spindle is adjustable independent of the reciprocation frequency of the piston. At least one of the transmissions is a multi-speed transmission.

Abstract: A rotary hammer includes a motor, a spindle coupled to the motor for receiving torque from the motor, a piston at least partially received within the spindle for reciprocation therein, a striker received within the spindle for reciprocation in response to reciprocation of the piston, and an anvil received within the spindle and positioned between the striker and the tool bit. The anvil is configured to impart axial impacts to the tool bit in response to reciprocation of the striker. The rotary hammer also includes a retainer received within the spindle for selectively securing the striker in an idle position in which it is inhibited from reciprocating within the spindle. The retainer includes a detent member configured to engage the striker to secure the striker in the idle position, and a tensing element configured to bias the detent member radially inward toward engagement with the striker.

Abstract: A rotary hammer includes a motor and a spindle coupled to the motor for receiving torque from the motor. The spindle has an adjustable rotation speed. A reciprocation mechanism is operable to create a variable pressure air spring within the spindle and includes a piston configured to reciprocate within the spindle in response to receiving torque from the motor. The piston has an adjustable reciprocation frequency. A striker is selectively reciprocable within the spindle in response to reciprocation of the piston. A first transmission is transfers torque from the motor to the spindle and a second transmission is transfers torque from the motor to the reciprocation mechanism. The reciprocation frequency of the piston is adjustable independent of the rotation speed of the spindle. The rotation speed of the spindle is adjustable independent of the reciprocation frequency of the piston. At least one of the transmissions is a multi-speed transmission.

Abstract: An electric motor assembly includes a circuit board, a rotor assembly, and a stator assembly having a first end coupled to the circuit board and a second end opposite the first end. The stator assembly also includes an annular stator body having a plurality of inwardly projecting teeth. The stator assembly further includes windings wrapped about the stator body to form a plurality of coils. The stator assembly also includes a terminal coupled to an outer periphery of the stator body and extending longitudinally between the first end and the second end. The terminal is coupled to the circuit board at the first end and is coupled to the windings at the second end to electrically connect the windings to the circuit board. The terminal is molded to an attachment member, and the attachment member is molded to the outer periphery of the stator body.

Abstract: A rotary hammer includes a housing, a first motor supported by the housing and defining a first motor axis, a second motor supported by the housing and defining a second motor axis that is coaxial with the first motor axis, and a spindle coupled to the first motor for receiving torque from the first motor, causing the spindle to rotate. The rotary hammer further includes a reciprocation mechanism operable to create a variable pressure air spring within the spindle. The reciprocation mechanism includes a piston configured to reciprocate within the spindle in response to receiving torque from the second motor, a striker that is selectively reciprocable within the spindle in response to reciprocation of the piston, and an anvil that is impacted by the striker when the striker reciprocates towards the tool bit. The anvil imparts axial impacts to the tool bit.

Abstract: A power tool includes a housing having a rear wall, a motor assembly coupled to the rear wall, and a plurality of mounting legs projecting from the rear wall toward the motor assembly. The motor assembly defines a motor axis, and includes a stator assembly defining a plurality of axially extending mounting apertures. Each mounting leg defines a threaded boss corresponding to a respective mounting aperture of the stator assembly, and each threaded boss is configured to receive a threaded fastener. The mounting legs are angularly spaced at unequal intervals about the motor axis.

Abstract: A braking mechanism for an electric motor includes an electromagnet configured to be selectively energized in response to a control signal. The braking mechanism also includes a first braking member coupled for co-rotation with an output shaft of the electric motor. The first braking member is configured to movable relative to the output shaft between a first position and a second position. The braking mechanism also includes a second braking member rotationally fixed relative to the first braking member. When the electromagnet is energized, the electromagnet causes the first braking member to move from the first position to the second position. The first braking member engages the second braking member to brake the electric motor in one of the first position or the second position.

Abstract: A clutch mechanism for use in a rotary power tool having a motor comprises an input member to which torque from the motor is transferred and an output member movable between a first position in which the output member is engaged with the input member for co-rotation therewith, and a second position in which the output member is disengaged from the input member. The clutch mechanism further comprises a biasing member biasing the output member into the first position and an electromagnet which, when energized, moves the output member from the first position to the second position.

Abstract: A rotary hammer includes a housing, a first motor supported by the housing and defining a first motor axis, a second motor supported by the housing and defining a second motor axis that is coaxial with the first motor axis, and a spindle coupled to the first motor for receiving torque from the first motor, causing the spindle to rotate. The rotary hammer further includes a reciprocation mechanism operable to create a variable pressure air spring within the spindle. The reciprocation mechanism includes a piston configured to reciprocate within the spindle in response to receiving torque from the second motor, a striker that is selectively reciprocable within the spindle in response to reciprocation of the piston, and an anvil that is impacted by the striker when the striker reciprocates towards the tool bit. The anvil imparts axial impacts to the tool bit.

Abstract: A rotary hammer includes a motor, a spindle coupled to the motor for receiving torque from the motor, a piston at least partially received within the spindle for reciprocation therein, a striker received within the spindle for reciprocation in response to reciprocation of the piston, and an anvil received within the spindle and positioned between the striker and the tool bit. The anvil is configured to impart axial impacts to the tool bit in response to reciprocation of the striker. The rotary hammer also includes a retainer received within the spindle for selectively securing the striker in an idle position in which it is inhibited from reciprocating within the spindle. The retainer includes a detent member configured to engage the striker to secure the striker in the idle position, and a tensing element configured to bias the detent member radially inward toward engagement with the striker.

Abstract: A power tool includes a housing having a rear wall, a motor assembly coupled to the rear wall, and a plurality of mounting legs projecting from the rear wall toward the motor assembly. The motor assembly defines a motor axis, and includes a stator assembly defining a plurality of axially extending mounting apertures. Each mounting leg defines a threaded boss corresponding to a respective mounting aperture of the stator assembly, and each threaded boss is configured to receive a threaded fastener. The mounting legs are angularly spaced at unequal intervals about the motor axis.

Abstract: A braking mechanism for an electric motor includes an electromagnet configured to be selectively energized in response to a control signal. The braking mechanism also includes a first braking member coupled for co-rotation with an output shaft of the electric motor. The first braking member is configured to movable relative to the output shaft between a first position and a second position. The braking mechanism also includes a second braking member rotationally fixed relative to the first braking member. When the electromagnet is energized, the electromagnet causes the first braking member to move from the first position to the second position. The first braking member engages the second braking member to brake the electric motor in one of the first position or the second position.

Abstract: A braking mechanism for an electric motor includes an electromagnet configured to be selectively energized in response to a control signal. The braking mechanism also includes a first braking member coupled for co-rotation with a motor shaft of the electric motor, the first braking member being configured to selectively translate axially relative to the motor shaft between a first position and a second position. The braking mechanism also includes a second braking member located between the first braking member and the electromagnet and rotationally fixed relative to the first braking member. When the electromagnet is energized, the electromagnet causes the first braking member to translate from the first position to the second position at which the first braking member engages the second braking member to brake the electric motor.

Abstract: A braking mechanism for an electric motor includes an electromagnet configured to be selectively energized in response to a control signal. The braking mechanism also includes a first braking member coupled for co-rotation with a motor shaft of the electric motor, the first braking member being configured to selectively translate axially relative to the motor shaft between a first position and a second position. The braking mechanism also includes a second braking member located between the first braking member and the electromagnet and rotationally fixed relative to the first braking member. When the electromagnet is energized, the electromagnet causes the first braking member to translate from the first position to the second position at which the first braking member engages the second braking member to brake the electric motor.

Abstract: A clutch mechanism for use in a rotary power tool having a motor comprises an input member to which torque from the motor is transferred and an output member movable between a first position in which the output member is engaged with the input member for co-rotation therewith, and a second position in which the output member is disengaged from the input member. The clutch mechanism further comprises a biasing member biasing the output member into the first position and an electromagnet which, when energized, moves the output member from the first position to the second position.