Patents by Inventor Kyle Moran Hanson

Kyle Moran Hanson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11551942
    Abstract: Methods and apparatus for removing substrate contamination are provided herein. In some embodiments, a multi-chamber processing apparatus includes: a processing chamber for processing a substrate; a factory interface (FI) coupled to the processing chamber via a load lock chamber disposed therebetween; and a cleaning chamber coupled to the FI and configured to rinse and to dry the substrate, wherein the cleaning chamber includes a chamber body defining an interior volume and having a first opening at an interface with the FI for transferring the substrate into and out of the interior volume.
    Type: Grant
    Filed: September 15, 2020
    Date of Patent: January 10, 2023
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Manoj A. Gajendra, Kyle Moran Hanson, Mahadev Joshi, Arvind Thiyagarajan, Jon Christian Farr
  • Publication number: 20220084843
    Abstract: Methods and apparatus for removing substrate contamination are provided herein. In some embodiments, a multi-chamber processing apparatus includes: a processing chamber for processing a substrate; a factory interface (FI) coupled to the processing chamber via a load lock chamber disposed therebetween; and a cleaning chamber coupled to the FI and configured to rinse and to dry the substrate, wherein the cleaning chamber includes a chamber body defining an interior volume and having a first opening at an interface with the FI for transferring the substrate into and out of the interior volume.
    Type: Application
    Filed: September 15, 2020
    Publication date: March 17, 2022
    Inventors: Manoj A. GAJENDRA, Kyle Moran HANSON, Mahadev JOSHI, Arvind THIYAGARAJAN, Jon Christian FARR
  • Patent number: 10840104
    Abstract: Methods of etching a semiconductor substrate may include applying an etchant to the semiconductor substrate. The semiconductor substrate may include an exposed region of an oxygen-containing material and an exposed region of a nitrogen-containing material. The methods may include heating the semiconductor substrate from a first temperature to a second temperature. The methods may include maintaining the semiconductor substrate at the second temperature for a period of time sufficient to perform an etch of the nitrogen-containing material relative to the oxygen-containing material. The methods may also include quenching the etch subsequent the period of time.
    Type: Grant
    Filed: July 16, 2018
    Date of Patent: November 17, 2020
    Assignee: Applied Materials, Inc.
    Inventors: Eric J. Bergman, John L. Klocke, Charles Sharbono, Kyle Moran Hanson, Paul McHugh
  • Patent number: 10240248
    Abstract: In electroplating apparatus, a paddle or agitator agitates electrolyte in a vessel to provide high velocity fluid flow at the surface of a wafer. The agitator is designed and/or moved to also selectively shield part of the wafer, for example the edge of the wafer, from the electric field in the vessel. Selectively shielding may be achieved by temporally shifting the average position of the agitator towards one side of the wafer, by omitting or shortening slots in the agitator, and/or by synchronizing movement of the agitator with rotation of the wafer.
    Type: Grant
    Filed: August 10, 2016
    Date of Patent: March 26, 2019
    Assignee: Applied Materials, Inc.
    Inventors: Paul Van Valkenburg, Robert Mikkola, John L. Klocke, Paul R. McHugh, Gregory J. Wilson, Kyle Moran Hanson, Eric J. Bergman
  • Patent number: 10191379
    Abstract: In systems and methods for removing a photoresist film off of a wafer, the wafer is moved into a bath of a process liquid in a process tank. The process liquid removes the photoresist film from the wafer. The process liquid is pumped from the process tank to a filter assembly and moved through filter media to filter out solids from the process liquid, and the filtered process liquid is returned to the process tank. A scraper scrapes the filter media to prevent clogging of the filter media by accumulated solids.
    Type: Grant
    Filed: May 26, 2017
    Date of Patent: January 29, 2019
    Assignee: Applied Materials, Inc.
    Inventors: Paul R. McHugh, Kyle Moran Hanson, John L. Klocke, Eric J. Bergman, Stuart Crane, Gregory J. Wilson
  • Publication number: 20190019688
    Abstract: Methods of etching a semiconductor substrate may include applying an etchant to the semiconductor substrate. The semiconductor substrate may include an exposed region of an oxygen-containing material and an exposed region of a nitrogen-containing material. The methods may include heating the semiconductor substrate from a first temperature to a second temperature. The methods may include maintaining the semiconductor substrate at the second temperature for a period of time sufficient to perform an etch of the nitrogen-containing material relative to the oxygen-containing material. The methods may also include quenching the etch subsequent the period of time.
    Type: Application
    Filed: July 16, 2018
    Publication date: January 17, 2019
    Applicant: Applied Materials, Inc.
    Inventors: Eric J. Bergman, John L. Klocke, Charles Sharbono, Kyle Moran Hanson, Paul McHugh
  • Patent number: 9864283
    Abstract: Apparatus for cleaning a photo mask includes a rotor in a head, with the rotor having a seal plate having a central opening, a resilient mask seal in the central opening, and retractors attached to the resilient mask seal and adapted to move the resilient mask seal into open and closed positions. A motor in the head rotates the rotor. A push plate in the head moves to operate the retractors. In the closed position the resilient mask seal seals against the sides of the photo mask. The back side of the photo mask can then be cleaned without affecting the patterned front side of the photo mask.
    Type: Grant
    Filed: November 18, 2015
    Date of Patent: January 9, 2018
    Assignee: Applied Materials, Inc.
    Inventors: Jason Rye, Kyle Moran Hanson
  • Publication number: 20170365492
    Abstract: A processing system includes at least one processor having a tank for holding a process liquid. A clean assembly above the tank is provided with an upper housing having at least one upper housing spray nozzle, and a lower housing having at least one lower housing spray nozzle, with the lower housing below the upper housing. A door between the upper housing and the lower housing is movable via an actuator from an open position wherein a load port through the clean assembly is open, to a closed position wherein the load port is closed off. The door largely prevents liquids used in the upper housing from moving down into the process liquid in the tank, and may also improve gas flow in the system.
    Type: Application
    Filed: May 24, 2017
    Publication date: December 21, 2017
    Inventors: Kyle Moran Hanson, Paul R. McHugh
  • Publication number: 20170357158
    Abstract: In systems and methods for removing a photoresist film off of a wafer, the wafer is moved into a bath of a process liquid in a process tank. The process liquid removes the photoresist film from the wafer. The process liquid is pumped from the process tank to a filter assembly and moved through filter media to filter out solids from the process liquid, and the filtered process liquid is returned to the process tank. A scraper scrapes the filter media to prevent clogging of the filter media by accumulated solids.
    Type: Application
    Filed: May 26, 2017
    Publication date: December 14, 2017
    Inventors: Paul R. McHugh, Kyle Moran Hanson, John L. Klocke, Eric J. Bergman, Stuart Crane, Gregory J. Wilson
  • Publication number: 20170139334
    Abstract: Apparatus for cleaning a photo mask includes a rotor in a head, with the rotor having a seal plate having a central opening, a resilient mask seal in the central opening, and retractors attached to the resilient mask seal and adapted to move the resilient mask seal into open and closed positions. A motor in the head rotates the rotor. A push plate in the head moves to operate the retractors. In the closed position the resilient mask seal seals against the sides of the photo mask. The back side of the photo mask can then be cleaned without affecting the patterned front side of the photo mask.
    Type: Application
    Filed: November 18, 2015
    Publication date: May 18, 2017
    Inventors: Jason Rye, Kyle Moran Hanson
  • Publication number: 20170051423
    Abstract: In electroplating apparatus, a paddle or agitator agitates electrolyte in a vessel to provide high velocity fluid flow at the surface of a wafer. The agitator is designed and/or moved to also selectively shield part of the wafer, for example the edge of the wafer, from the electric field in the vessel. Selectively shielding may be achieved by temporally shifting the average position of the agitator towards one side of the wafer, by omitting or shortening slots in the agitator, and/or by synchronizing movement of the agitator with rotation of the wafer.
    Type: Application
    Filed: August 10, 2016
    Publication date: February 23, 2017
    Inventors: Paul Van Valkenburg, Robert Mikkola, John L. Klocke, Paul R. McHugh, Gregory J. Wilson, Kyle Moran Hanson, Eric J. Bergman