Patents by Inventor Kyohei Manabe

Kyohei Manabe has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250207267
    Abstract: Provided is a solid oxide electrolysis cell in which the electrode layer thereof is prevented from peeling, and that has excellent strength (reliability), durability, and performance. A solid oxide electrolysis cell E includes at least: a first electrode layer 6; a second electrode layer 2; and an electrolyte layer 4 disposed between the first electrode layer 6 and the second electrode layer 2, wherein the first electrode layer 6 has at least a plurality of pores each having an area of 0.75 ?m2 or more in a vertical cross section thereof.
    Type: Application
    Filed: March 23, 2023
    Publication date: June 26, 2025
    Inventors: Yuji Tsuda, Mitsuaki Echigo, Hisao Ohnishi, Kyohei Manabe
  • Patent number: 12119526
    Abstract: A metal support for an electrochemical element has a plate shape as a whole, and is provided with a plurality of penetration spaces 1c that pass through the metal support from a front face 1a to a back face. The front face 1a is a face to be provided with an electrode layer. A region of the front face 1a provided with the penetration spaces is a hole region, and openings of the penetration spaces formed in the front face are front-side openings. An aperture ratio that is a ratio of the front-side openings to the hole region is 0.1% or more and 7.0% or less.
    Type: Grant
    Filed: March 29, 2019
    Date of Patent: October 15, 2024
    Assignee: Osaka Gas Co., Ltd.
    Inventors: Mitsuaki Echigo, Hisao Ohnishi, Kazuyuki Minami, Yuji Tsuda, Kyohei Manabe, Osamu Yamazaki
  • Publication number: 20240204228
    Abstract: Provided is a low-cost electrochemical element that has excellent performance, reliability, and durability. Also, provided is a manufacturing method for an electrochemical element including a metal substrate (metal support) and an electrode layer formed on/over the metal substrate. The method includes an electrode layer forming step of forming an electrode layer having a region with a surface roughness of 1.0 ?m or less on/over the metal substrate, and an electrolyte layer forming step of forming an electrolyte layer by spraying aerosolized metal oxide powder onto the electrode layer.
    Type: Application
    Filed: February 27, 2024
    Publication date: June 20, 2024
    Inventors: Mitsuaki Echigo, Hisao Ohnishi, Yuji Tsuda, Kyohei Manabe, Kazuyuki Minami
  • Patent number: 11936076
    Abstract: A metal support for an electrochemical element where the metal support includes a plate face, has a plate shape as a whole, and has a warping degree of 1.5×10?2 or less determined by calculating a least square value through the least squares method using at least three points in the plate face of the metal support, calculating a first difference between the least square value and a positive-side maximum displacement value on a positive side with respect to the least square value and a second difference between the least square value and a negative-side maximum displacement value on a negative side that is opposite to the positive side with respect to the least square value, and dividing the sum of the first difference and the second difference by a maximum length of the plate face of the metal support that passes through a center of gravity.
    Type: Grant
    Filed: March 29, 2019
    Date of Patent: March 19, 2024
    Assignee: Osaka Gas Co., Ltd.
    Inventors: Yuji Tsuda, Mitsuaki Echigo, Tadayuki Sogi, Kazuyuki Minami, Kyohei Manabe
  • Publication number: 20240047702
    Abstract: A substrate, with an electrode layer for a metal-supported electrochemical element of a solid oxide fuel cell or a solid oxide electrolytic cell, including a metal support, an electrode layer formed on/over the metal support, and an intermediate layer formed on/over the electrode layer, wherein the intermediate layer has a region with a surface roughness (Ra) of 1.0 ?m or less.
    Type: Application
    Filed: October 16, 2023
    Publication date: February 8, 2024
    Inventors: Mitsuaki Echigo, Hisao Ohnishi, Yuji Tsuda, Kyohei Manabe, Kazuyuki Minami, Osamu Yamazaki
  • Publication number: 20230352698
    Abstract: -- A coating composition enables film formation at low cost with a simple method by using a zirconium alkoxide and an yttrium compound as starting raw materials, and enables a dense yttria-stabilized zirconia layer to be obtained, The coating composition containing the zirconium alkoxide, the yttrium compound, a chelate compound, a catalyst, water, and an organic solvent is obtained.
    Type: Application
    Filed: March 31, 2021
    Publication date: November 2, 2023
    Inventors: Hiroaki Matsuyoshi, Mitsuaki Echigo, Kyohei Manabe
  • Publication number: 20230282844
    Abstract: The present invention includes metal materials 42a and 52a made of thermally expandable members that thermally expand, and insulating metal oxide layers 42b and 52b. The metal materials 42a and 52a and the metal oxide layers 42b and 52b formed in an annular shape have through holes 42c and 52c thereinside.
    Type: Application
    Filed: March 31, 2021
    Publication date: September 7, 2023
    Inventors: Norihisa Shinke, Mitsuaki Echigo, Kyohei Manabe, Hisao Ohnishi, Masakazu Yoda, Tadayuki Sogi, Akio Inaya
  • Publication number: 20230234084
    Abstract: Provided is a film forming apparatus capable of stably supplying a large amount of ceramic raw material powder for a long time and forming a homogeneous and dense film. A film forming apparatus 1 for forming a film on a base material K includes an aerosol transport path 10 for ejecting an aerosol obtained by dispersing a ceramic raw material powder in a gas, from an ejection end 10a toward the base material K, in which a flow path cross-section at an ejection end 10a of the aerosol transport path 10 has a substantially circular shape with an area of 10 mm2 or more.
    Type: Application
    Filed: March 31, 2021
    Publication date: July 27, 2023
    Inventors: Kyohei Manabe, Katsuki Higaki, Hisao Ohnishi, Mitsuaki Echigo, Tadayuki Sogi, Jun Akedo, Rintaro Aoyagi, Hiroaki Matsui, Kentaro Shinoda, Hiroki Tsuda
  • Patent number: 11677080
    Abstract: Provided is a low-cost electrochemical element that includes a high-performance electrode layer. The electrochemical element includes an electrode layer, and the electrode layer contains small particles and large particles. The small particles have a particle diameter of 200 nm or less in the electrode layer, and the large particles have a particle diameter of 500 nm or more in the electrode layer.
    Type: Grant
    Filed: March 30, 2018
    Date of Patent: June 13, 2023
    Assignee: Osaka Gas Co., Ltd.
    Inventors: Kazuyuki Minami, Mitsuaki Echigo, Hisao Ohnishi, Yuji Tsuda, Kyohei Manabe, Osamu Yamazaki
  • Patent number: 11670779
    Abstract: A metal support for an electrochemical element has a plate shape as a whole, and is provided with a plurality of penetration spaces that pass through the metal support from a front face to a back face. The front face is a face to be provided with an electrode layer. Each of front-side openings that are openings of the penetration spaces formed in the front face has an area of 3.0×10?4 mm2 or more and 3.0×10?3 mm2 or less.
    Type: Grant
    Filed: March 29, 2019
    Date of Patent: June 6, 2023
    Assignee: Osaka Gas Co., Ltd.
    Inventors: Mitsuaki Echigo, Hisao Ohnishi, Kazuyuki Minami, Yuji Tsuda, Kyohei Manabe, Osamu Yamazaki
  • Publication number: 20230147978
    Abstract: Provided is a low-cost electrochemical element that has excellent performance, reliability, and durability. Also, provided is a manufacturing method for an electrochemical element including a metal substrate (metal support) and an electrode layer formed on/over the metal substrate. The method includes an electrode layer forming step of forming an electrode layer having a region with a surface roughness of 1.0 ?m or less on/over the metal substrate, and an electrolyte layer forming step of forming an electrolyte layer by spraying aerosolized metal oxide powder onto the electrode layer.
    Type: Application
    Filed: January 11, 2023
    Publication date: May 11, 2023
    Inventors: Mitsuaki Echigo, Hisao Ohnishi, Yuji Tsuda, Kyohei Manabe, Kazuyuki Minami
  • Patent number: 11189838
    Abstract: Realized is an element having an electrolyte layer that is dense and has high gas barrier characteristics. A metal-supported electrochemical element includes at least a metal substrate as a support, an electrode layer formed on/over the metal substrate, a buffer layer formed on the electrode layer, and an electrolyte layer formed on the buffer layer. The electrode layer is porous and the electrolyte layer is dense. The buffer layer has density higher than density of the electrode layer and lower than density of the electrolyte layer.
    Type: Grant
    Filed: June 24, 2020
    Date of Patent: November 30, 2021
    Assignee: Osaka Gas Co., Ltd.
    Inventors: Mitsuaki Echigo, Hisao Ohnishi, Kyohei Manabe, Osamu Yamazaki, Kazuyuki Minami, Yuji Tsuda
  • Patent number: 11189839
    Abstract: Realized is an element having an electrolyte layer that is dense and has high gas barrier characteristics. A metal-supported electrochemical element includes at least a metal substrate as a support, an electrode layer formed on/over the metal substrate, a buffer layer formed on the electrode layer, and an electrolyte layer formed on the buffer layer. The electrode layer is porous and the electrolyte layer is dense. The buffer layer has density higher than density of the electrode layer and lower than density of the electrolyte layer.
    Type: Grant
    Filed: June 24, 2020
    Date of Patent: November 30, 2021
    Assignee: Osaka Gas Co., Ltd.
    Inventors: Mitsuaki Echigo, Hisao Ohnishi, Kyohei Manabe, Osamu Yamazaki, Kazuyuki Minami, Yuji Tsuda
  • Publication number: 20210194014
    Abstract: Provided is a low-cost electrochemical element that has excellent reliability and durability. A substrate with an electrode layer for a metal-supported electrochemical element includes a metal support and an electrode layer formed on/over the metal support, and the electrode layer has a region with a surface roughness of 1.0 ?m or less.
    Type: Application
    Filed: March 22, 2018
    Publication date: June 24, 2021
    Inventors: Mitsuaki Echigo, Hisao Ohnishi, Yuji Tsuda, Kyohei Manabe, Kazuyuki Minami, Osamu Yamazaki
  • Publication number: 20210119239
    Abstract: A metal support for an electrochemical element has a plate shape as a whole, and is provided with a plurality of penetration spaces 1c that pass through the metal support from a front face 1a to a back face. The front face 1a is a face to be provided with an electrode layer. A region of the front face 1a provided with the penetration spaces is a hole region, and openings of the penetration spaces formed in the front face are front-side openings. An aperture ratio that is a ratio of the front-side openings to the hole region is 0.1% or more and 7.0% or less.
    Type: Application
    Filed: March 29, 2019
    Publication date: April 22, 2021
    Inventors: Mitsuaki Echigo, Hisao Ohnishi, Kazuyuki Minami, Yuji Tsuda, Kyohei Manabe, Osamu Yamazaki
  • Publication number: 20210119228
    Abstract: A metal support for an electrochemical element has a plate shape as a whole, and is provided with a plurality of penetration spaces that pass through the metal support from a front face to a back face. The front face is a face to be provided with an electrode layer. Each of front-side openings that are openings of the penetration spaces formed in the front face has an area of 3.0×10?4 mm2 or more and 3.0×10?3 mm2 or less.
    Type: Application
    Filed: March 29, 2019
    Publication date: April 22, 2021
    Inventors: Mitsuaki Echigo, Hisao Ohnishi, Kazuyuki Minami, Yuji Tsuda, Kyohei Manabe, Osamu Yamazaki
  • Publication number: 20210111413
    Abstract: Provided is a low-cost electrochemical element that includes a high-performance electrode layer. The electrochemical element includes an electrode layer, and the electrode layer contains small particles and large particles. The small particles have a particle diameter of 200 nm or less in the electrode layer, and the large particles have a particle diameter of 500 nm or more in the electrode layer.
    Type: Application
    Filed: March 30, 2018
    Publication date: April 15, 2021
    Inventors: Kazuyuki Minami, Mitsuaki Echigo, Hisao Ohnishi, Yuji Tsuda, Kyohei Manabe, Osamu Yamazaki
  • Patent number: 10892493
    Abstract: Realized is an element having an electrolyte layer that is dense and has high gas barrier characteristics. A metal-supported electrochemical element includes at least a metal substrate as a support, an electrode layer formed on/over the metal substrate, a buffer layer formed on the electrode layer, and an electrolyte layer formed on the buffer layer. The electrode layer is porous and the electrolyte layer is dense. The buffer layer has density higher than density of the electrode layer and lower than density of the electrolyte layer.
    Type: Grant
    Filed: September 14, 2016
    Date of Patent: January 12, 2021
    Assignee: Osaka Gas Co., Ltd.
    Inventors: Mitsuaki Echigo, Hisao Ohnishi, Kyohei Manabe, Osamu Yamazaki, Kazuyuki Minami, Yuji Tsuda
  • Publication number: 20200328429
    Abstract: Realized is an element having an electrolyte layer that is dense and has high gas barrier characteristics. A metal-supported electrochemical element includes at least a metal substrate as a support, an electrode layer formed on/over the metal substrate, a buffer layer formed on the electrode layer, and an electrolyte layer formed on the buffer layer. The electrode layer is porous and the electrolyte layer is dense. The buffer layer has density higher than density of the electrode layer and lower than density of the electrolyte layer.
    Type: Application
    Filed: June 24, 2020
    Publication date: October 15, 2020
    Inventors: Mitsuaki Echigo, Hisao Ohnishi, Kyohei Manabe, Osamu Yamazaki, Kazuyuki Minami, Yuji Tsuda
  • Publication number: 20200321620
    Abstract: Realized is an element having an electrolyte layer that is dense and has high gas barrier characteristics. A metal-supported electrochemical element includes at least a metal substrate as a support, an electrode layer formed on/over the metal substrate, a buffer layer formed on the electrode layer, and an electrolyte layer formed on the buffer layer. The electrode layer is porous and the electrolyte layer is dense. The buffer layer has density higher than density of the electrode layer and lower than density of the electrolyte layer.
    Type: Application
    Filed: June 24, 2020
    Publication date: October 8, 2020
    Inventors: Mitsuaki Echigo, Hisao Ohnishi, Kyohei Manabe, Osamu Yamazaki, Kazuyuki Minami, Yuji Tsuda