Patents by Inventor Kyoko Kawagishi
Kyoko Kawagishi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230311212Abstract: There is provided a method for manufacturing a turbine component which enables obtaining a single crystal structure more easily and manufacturing a good turbine component. In the seed crystal placing step, the seed crystal is placed on the surface of the base in a manner that a first direction along <001> of the seed crystal has an angle within 15 degrees in absolute value in relation to a laminating direction. In the shaped layer forming step, scanning is performed in a manner that the scan direction has an angle within 20 degrees in absolute value in relation to a second direction being <001> orthogonal to the first direction of the seed crystal.Type: ApplicationFiled: May 24, 2023Publication date: October 5, 2023Applicants: TOSHIBA ENERGY SYSTEMS & SOLUTIONS CORPORATION, NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Takehisa HINO, Hiroshi HARADA, Kyoko KAWAGISHI, Toshio OSADA, Tadaharu YOKOKAWA, Yutaka KOIZUMI, Makoto OSAWA, Toru TANAKA, Hideshi NAKANO, Rie SUMIYA, Kazuhiro KITAYAMA, Yoshiaki SAKAI, Akihiro SAKAMOTO
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Patent number: 10689741Abstract: A method for recycling a Ni-based single crystal superalloy part or unidirectionally solidified superalloy part provided with a thermal barrier coating containing at least a ceramic on a surface of a Ni-based single crystal superalloy substrate or Ni-based unidirectionally solidified superalloy substrate, in which the method including the steps of: melting and desulfurizing a Ni-based single crystal superalloy part or Ni-based unidirectionally solidified superalloy part at a temperature of the melting point or more of the Ni-based single crystal superalloy or Ni-based unidirectionally solidified superalloy and less than the melting point of the ceramic; heating a casting mold for a recycled Ni-based single crystal superalloy part or casting mold for a recycled Ni-based unidirectionally solidified superalloy part to a temperature of the melting point or more of the Ni-based single crystal superalloy or Ni-based unidirectionally solidified superalloy; pouring the desulfurized melted Ni-based single crystal supeType: GrantFiled: May 30, 2016Date of Patent: June 23, 2020Assignee: NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Hiroshi Harada, Kyoko Kawagishi, Toshiharu Kobayashi, Tadaharu Yokokawa, Makoto Osawa, Michinari Yuyama, Shinsuke Suzuki, Yuichiro Joh, Satoshi Utada
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Publication number: 20190093196Abstract: The present invention provides first generation Ni-based directionally solidified alloy containing none of Co and Re, which has excellent TMF characteristics, creep property and environment-resistant characteristics, and is superior in cost performance in practical use. The Ni-based directionally solidified alloy according to one embodiment of the present invention consists of Cr: 6% by mass or more and 12% by mass or less; Mo: 0.4% by mass or more and 3.0% by mass or less; W: 6% by mass or more and 10% by mass or less; Al: 4.0% by mass or more and 6.5% by mass or less; Nb: 0% by mass or more and 1% by mass or less; Ta: 8% by mass or more and 12% by mass or less; Hf: 0% by mass or more and 0.15% by mass or less; Si: 0.01% by mass or more and 0.2% by mass or less; Zr: 0% by mass or more and 0.04% by mass or less; B: 0.01% by mass or more and 0.03% by mass or less; and C: 0.01% by mass or more and 0.3% by mass or less, and a balance of Ni and inevitable impurities.Type: ApplicationFiled: March 6, 2017Publication date: March 28, 2019Applicant: NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Kyoko KAWAGISHI, Hiroshi HARADA, Tadaharu YOKOKAWA, Yutaka KOIZUMI, Toshiharu KOBAYASHI, Masao SAKAMOTO, Michinari YUYAMA
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Publication number: 20190010594Abstract: A method for recycling a Ni-based single crystal superalloy part or unidirectionally solidified superalloy part provided with a thermal barrier coating containing at least a ceramic on a surface of a Ni-based single crystal superalloy substrate or Ni-based unidirectionally solidified superalloy substrate, in which the method including the steps of: melting and desulfurizing a Ni-based single crystal superalloy part or Ni-based unidirectionally solidified superalloy part at a temperature of the melting point or more of the Ni-based single crystal superalloy or Ni-based unidirectionally solidified superalloy and less than the melting point of the ceramic; heating a casting mold for a recycled Ni-based single crystal superalloy part or casting mold for a recycled Ni-based unidirectionally solidified superalloy part to a temperature of the melting point or more of the Ni-based single crystal superalloy or Ni-based unidirectionally solidified superalloy; pouring the desulfurized melted Ni-based single crystal supeType: ApplicationFiled: May 30, 2016Publication date: January 10, 2019Applicant: NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Hiroshi HARADA, Kyoko KAWAGISHI, Toshiharu KOBAYASHI, Tadaharu YOKOKAWA, Makoto OSAWA, Michinari YUYAMA, Shinsuke SUZUKI, Yuichiro JOH, Satoshi UTADA
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Patent number: 9816161Abstract: Provided is a Ni-based single crystal superalloy containing 6% by mass or more and 12% by mass or less of Cr, 0.4% by mass or more and 3.0% by mass or less of Mo, 6% by mass or more and 10% by mass or less of W, 4.0% by mass or more and 6.5% by mass or less of Al, 0% by mass or more and 1% by mass or less of Nb, 8% by mass or more and 12% by mass or less of Ta, 0% by mass or more and 0.15% by mass or less of Hf, 0.01% by mass or more and 0.2% by mass or less of Si, and 0% by mass or more and 0.04% by mass or less of Zr, and optionally containing at least one element selected from B, C, Y, La, Ce, and V, with a balance being Ni and inevitable impurities.Type: GrantFiled: July 30, 2013Date of Patent: November 14, 2017Assignees: MITSUBISHI HITACHI POWER SYSTEMS, LTD., NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Kyoko Kawagishi, Hiroshi Harada, Tadaharu Yokokawa, Yutaka Koizumi, Toshiharu Kobayashi, Masao Sakamoto, Michinari Yuyama, Masaki Taneike, Ikuo Okada, Sachio Shimohata, Hidetaka Oguma, Ryota Okimoto, Keizo Tsukagoshi, Yoshitaka Uemura, Junichiro Masada, Shunsuke Torii
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Patent number: 9175369Abstract: A Ni-based superalloy component includes a bond coat layer having a chemical composition not allowing interdiffusion to occur on a Ni-base superalloy substrate, and by allowing the bond coat layer to have Pt and/or Ir content equal to or higher than 0.2% but not exceeding 15% by mass, generation of an SRZ, which occurs at an interface between the Ni-base superalloy substrate and the bond coat layer in a high-temperature oxidizing atmosphere, can be suppressed, and at the same time adhesion at the interface between a ceramic thermal barrier coat layer and the bond coat layer is improved. Thus, a long-life Ni-based superalloy component with suppressed elemental interdiffusion between the Ni-base superalloy substrate and the bond coat layer even at temperatures exceeding 1100° C. is provided.Type: GrantFiled: April 14, 2011Date of Patent: November 3, 2015Assignee: NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Rudder Wu, Kyoko Kawagishi, Kazuhide Matsumoto, Hiroshi Harada
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Publication number: 20150197833Abstract: Provided is a Ni-based single crystal superalloy containing 6% by mass or more and 12% by mass or less of Cr, 0.4% by mass or more and 3.0% by mass or less of Mo, 6% by mass or more and 10% by mass or less of W, 4.0% by mass or more and 6.5% by mass or less of Al, 0% by mass or more and 1% by mass or less of Nb, 8% by mass or more and 12% by mass or less of Ta, 0% by mass or more and 0.15% by mass or less of Hf, 0.01% by mass or more and 0.2% by mass or less of Si, and 0% by mass or more and 0.04% by mass or less of Zr, and optionally containing at least one element selected from B, C, Y, La, Ce, and V, with a balance being Ni and inevitable impurities.Type: ApplicationFiled: July 30, 2013Publication date: July 16, 2015Inventors: Kyoko Kawagishi, Hiroshi Harada, Tadaharu Yokokawa, Yutaka Koizumi, Toshiharu Kobayashi, Masao Sakamoto, Michinari Yuyama, Masaki Taneike, Ikuo Okada, Sachio Shimohata, Hidetaka Oguma, Ryota Okimoto, Keizo Tsukagoshi, Yoshitaka Uemura, Junichiro Masada, Shunsuke Torii
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Patent number: 8926897Abstract: A nickel-base superalloy having excellent oxidation resistance is provided. It is useful as high-temperature members such as turbine blades and turbine vanes for jet engines or gas turbines. The nickel-base superalloy has a composition containing Co: 0.1 to 15% by weight, Cr: 0.1 to 10% by weight, Mo: 0.1 to 4.5% by weight, W: 0.1 to 15% by weight, Al: 2 to 8% by weight, Ta+Nb+Ti: 0 to 16% by weight, Hf: 0 to 5% by weight, Re: 0.1 to 16% by weight, Ru: 0.1 to 16% by weight, Si: 0.2 to 5% by weight and a balance made of Ni and unavoidable impurities.Type: GrantFiled: September 27, 2006Date of Patent: January 6, 2015Assignee: National Institute for Materials ScienceInventors: Hiroshi Harada, Kyoko Kawagishi, Toshiharu Kobayashi, Yutaka Koizumi, Atsushi Sato
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Patent number: 8900512Abstract: The Ni-based single crystal alloy disclosed here is a single crystal and has a chemical composition containing, as % by mass, Co: 8 to 12%, Cr: 5 to 7.5%, Mo: 0.2 to 1.2%, W: 5 to 7%, Al: 5 to 6.5%, Ta: 8 to 12%. Hf: 0.01 to 0.2%, Re: 2 to 4%, Si: 0.005 to 0.1%, with the balance of Ni and inevitable impurities.Type: GrantFiled: January 15, 2010Date of Patent: December 2, 2014Assignees: National Institute for Materials Science, Mitsubishi Heavy Indsutries, Ltd.Inventors: Hiroshi Harada, Tadaharu Yokokawa, Yutaka Koizumi, Toshiharu Kobayashi, Masao Sakamoto, Kyoko Kawagishi, Ikuo Okada, Hidataka Oguma, Taiji Torigoe, Masaki Taneike, Eisaku Ito, Junichiro Masada, Keizo Tsukagoshi, Hidemichi Koyabu
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Patent number: 8771440Abstract: A Ni-based single crystal superalloy according to the invention has, for example, a composition including: 5.0 to 7.0 wt % of Al, 4.0 to 10.0 wt % of Ta, 1.1 to 4.5 wt % of Mo, 4.0 to 10.0 wt % of W, 3.1 to 8.0 wt % of Re, 0.0 to 2.0 wt % of Hf, 2.5 to 8.5 wt % of Cr, 0.0 to 9.9 wt % of Co, 0.0 to 4.0 wt % of Nb, and 1.0 to 14.0 wt % of Ru in terms of weight ratio; and the remainder including Ni and incidental impurities. In addition, the contents of Cr, Hf and Al are preferably set so as to satisfy the equation OP?108. According to the Ni-based single crystal superalloy of the invention, high creep strength can be maintained and the oxidation resistance can be improved.Type: GrantFiled: September 12, 2007Date of Patent: July 8, 2014Assignees: National Institute for Materials Science, IHI CorporationInventors: Akihiro Sato, Hiroshi Harada, Kyoko Kawagishi, Toshiharu Kobayashi, Tadaharu Yokokawa, Yutaka Koizumi, Yasuhiro Aoki, Mikiya Arai, Kazuyoshi Chikugo, Shoju Masaki
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Publication number: 20130316891Abstract: The oxide matrix composite material is obtained by subjecting a fiber composed of at least one oxide or complex oxide and a matrix composed of at least one oxide or complex oxide to composite formation. For the fiber and the matrix, a component composition is selected such that the fiber and the matrix keep thermodynamic equilibrium to each other in a temperature range not exceeding the melting temperature, and a fiber diameter of the fiber at the time of equilibrium keeps ½ or more of a fiber diameter of the fiber at the start of the composite formation.Type: ApplicationFiled: December 9, 2011Publication date: November 28, 2013Inventors: Hiroshi Harada, Toshimitsu Tetsui, Kyoko Kawagishi, Yuefeng Gu, Tadaharu Yokokawa, Toshiharu Kobayashi, Toshio Osada, Zhihong Zhong
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Publication number: 20130202913Abstract: Provided is an Ni-based superalloy component having a three-layer configuration of an Ni-based superalloy substrate, a bond coat layer and a top coat layer, wherein the alloy material of the bond coat layer has a composition including Co of at most 15.0% by mass, Cr of from 0.1% by mass to 7.5% by mass, Mo of at most 3.0% by mass, W of from 4.1% by mass to 10.0% by mass, Al of from 6.0% by mass to 10.0% by mass, Ti of at most 2.0% by mass, Ta of from 5.0% by mass to 15.0% by mass, Hf of at most 1.5% by mass, Y of at most 1.0% by mass, Nb of at most 2.0% by mass and Si of at most 2.0% by mass with a balance of Ni and inevitable impurities, and the Ni-based superalloy substrate has a composition including Al of from 1.0% by mass to 10.0% by mass, Ta of from 0% by mass to 14.0% by mass, Mo of from 0% by mass to 10.0% by mass, W of from 0% by mass to 15.0% by mass, Re of from 0% by mass to 10.0% by mass, Hf of from 0% by mass to 3.0% by mass, Cr of from 0% by mass to 20.Type: ApplicationFiled: October 18, 2011Publication date: August 8, 2013Inventors: Kyoko Kawagishi, Kazuhide Matsumoto, Hiroshi Harada
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Publication number: 20130095346Abstract: A Ni-based superalloy component includes a bond coat layer having a chemical composition not allowing interdiffusion to occur on a Ni-base superalloy substrate, and by allowing the bond coat layer to have Pt and/or Ir content equal to or higher than 0.2% but not exceeding 15% by mass, generation of an SRZ, which occurs at an interface between the Ni-base superalloy substrate and the bond coat layer in a high-temperature oxidizing atmosphere, can be suppressed, and at the same time adhesion at the interface between a ceramic thermal barrier coat layer and the bond coat layer is improved. Thus, a long-life Ni-based superalloy component with suppressed elemental interdiffusion between the Ni-base superalloy substrate and the bond coat layer even at temperatures exceeding 1100° C. is provided.Type: ApplicationFiled: April 14, 2011Publication date: April 18, 2013Applicant: NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Rudder Wu, Kyoko Kawagishi, Kazuhide Matsumoto, Hiroshi Harada
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Patent number: 8252430Abstract: A heat-resistant member is provided that includes a Ni-base superalloy substrate coated with at least one substance. The substrate and the substance are formed of materials that are substantially in a state of thermodynamic equilibrium, or in a state similar to a state of thermodynamic equilibrium, so that interdiffusion is suppressed. The heat-resistant member therefore inhibits interdiffusion of elements at the substrate/coating interface even at elevated temperatures of 1,100° C. and higher.Type: GrantFiled: September 13, 2007Date of Patent: August 28, 2012Assignee: National Institute for Materials ScienceInventors: Hiroshi Harada, Kyoko Kawagishi, Akihiro Sato
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Patent number: 8221901Abstract: A heat resistant material, wherein one type or plural types of materials that do not generate interdiffusion with an Ni-based superalloy are coated on the Ni-based superalloy to prevent the interdiffusion of elements through the substrate/coating interface even at such high temperatures as 1100° C. or above 1100° C., is provided.Type: GrantFiled: March 28, 2006Date of Patent: July 17, 2012Assignee: National Institute for Materials ScienceInventors: Hiroshi Harada, Akihiro Sato, Kyoko Kawagishi
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Publication number: 20120014832Abstract: The Ni-based single crystal alloy disclosed here is a single crystal and has a chemical composition containing, as % by mass, Co: 8 to 12%, Cr: 5 to 7.5%, Mo: 0.2 to 1.2%, W: 5 to 7%, Al: 5 to 6.5%, Ta: 8 to 12%. Hf: 0.01 to 0.2%, Re: 2 to 4%, Si: 0.005 to 0.1%, with the balance of Ni and inevitable impurities.Type: ApplicationFiled: January 15, 2010Publication date: January 19, 2012Inventors: Hiroshi Harada, Tadaharu Yokokawa, Yutaka Koizumi, Toshiharu Kobayashi, Masao Sakamoto, Kyoko Kawagishi, Ikuo Okada, Hidataka Oguma, Tøiji Torigoe, Masaki Taneike, Eisaku Ito, Junichiro Masada, Keizo Tsukagoshi, Hidemichi Koyabu
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Publication number: 20110262299Abstract: Provided is an Ni-based single crystal superalloy wherein the ingredients have a composition containing, as ratio by mass, from 5.0% by mass to 7.0% by mass of Al, from 4.0% by mass to 8.0% by mass of Ta, from 0% by mass to 2.0% by mass of Mo, from 3.0% by mass to 8.0% by mass of W, from 3.0% by mass to 8.0% by mass of Re, from 0% by mass to 0.50% by mass of Hf, from 3.0% by mass to 6.0% by mass of Cr, from 0% by mass to 9.9% by mass of Co, from 1.0% by mass to 14.0% by mass of Ru, and from 0.1% by mass to 4.0% by mass of Nb, with the balance of Ni and inevitable impurities. The alloy prevents TCP phase precipitation at high temperatures, therefore having improved strength at high temperatures and having oxidation resistance at high temperatures. Specifically, the invention is to provide a high-performance Ni-based single crystal superalloy having well balanced high-temperature strength and high-temperature oxidation resistance in practical use.Type: ApplicationFiled: June 26, 2009Publication date: October 27, 2011Inventors: Hiroshi Harada, Yutaka Koizumi, Toshiharu Kobayashi, Tadaharu Yokokawa, Masao Sakamoto, Kyoko Kawagishi, Tomonori Kitashima, An-chou Yeh
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Publication number: 20110142714Abstract: Provided is an Ni-based single crystal superalloy wherein the ingredients have a composition containing, as ratio by mass, from 5.0% by mass to 7.0% by mass of Al, from 4.0% by mass to 8.0% by mass of Ta, from 0% by mass to 2.0% by mass of Mo, from 3.0% by mass to 8.0% by mass of W, from 3.0% by mass to 8.0% by mass of Re, from 0% by mass to 0.50% by mass of Hf, from 3.0% by mass to 7.0% by mass of Cr, from 0% by mass to 9.9% by mass of Co and from 1.0% by mass to 10.0% by mass of Ru, with the balance of Ni and inevitable impurities. The alloy prevents TCP phase precipitation at high temperatures, therefore having improved strength at high temperatures and having oxidation resistance at high temperatures.Type: ApplicationFiled: June 26, 2009Publication date: June 16, 2011Inventors: Hiroshi Harada, Yutaka Koizumi, Toshiharu Kobayashi, Tadaharu Yokokawa, Masao Sakamoto, Kyoko Kawagishi, Tomonori Kitashima, An-chou Yeh
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Publication number: 20100143182Abstract: A Ni-based single crystal superalloy according to the invention has, for example, a composition including: 5.0 to 7.0 wt % of Al, 4.0 to 10.0 wt % of Ta, 1.1 to 4.5 wt % of Mo, 4.0 to 10.0 wt % of W, 3.1 to 8.0 wt % of Re, 0.0 to 2.0 wt % of Hf, 2.5 to 8.5 wt % of Cr, 0.0 to 9.9 wt % of Co, 0.0 to 4.0 wt % of Nb, and 1.0 to 14.0 wt % of Ru in terms of weight ratio; and the remainder including Ni and incidental impurities. In addition, the contents of Cr, Hf and Al are preferably set so as to satisfy the equation OP?108. According to the Ni-based single crystal superalloy of the invention, high creep strength can be maintained and the oxidation resistance can be improved.Type: ApplicationFiled: September 12, 2007Publication date: June 10, 2010Inventors: Akihiro Sato, Hiroshi Harada, Kyoko Kawagishi, Toshiharu Kobayashi, Tadaharu Yokokawa, Yutaka Koizumi, Yasuhiro Aoki, Mikiya Arai, Kazuyoshi Chikugo, Shoju Masaki
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Publication number: 20090274928Abstract: A heat-resistant member is provided that includes a Ni-base superalloy substrate coated with at least one substance. The substrate and the substance are formed of materials that are substantially in a state of thermodynamic equilibrium, or in a state similar to a state of thermodynamic equilibrium, so that interdiffusion is suppressed. The heat-resistant member therefore inhibits interdiffusion of elements at the substrate/coating interface even at elevated temperatures of 1,100° C. and higher.Type: ApplicationFiled: September 13, 2007Publication date: November 5, 2009Inventors: Hiroshi Harada, Kyoko Kawagishi, Akihiro Sato