Patents by Inventor Kyokuyo Sai

Kyokuyo Sai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10415135
    Abstract: A thin film formation method is provided, by which needless film formation due to trial film formation is omitted and film formation efficiency can be improved. This invention is a method for sputtering targets to form a film A having an intended film thickness of T1 as the first thin film on a substrate and monitor substrate held and rotated by a rotation drum and, subsequently, furthermore sputtering the targets used in forming the film A to form a film C having an intended film thickness of T3 as the second thin film, which is another thin film having the same composition as the film A; comprising film thickness monitoring steps S4 and S5, a stopping step S7, an actual time acquisition step S8, an actual rate calculating step S9 and a necessary time calculating step S24.
    Type: Grant
    Filed: June 13, 2011
    Date of Patent: September 17, 2019
    Assignee: SHINCRON CO., LTD.
    Inventors: Yohei Hinata, Kyokuyo Sai, Yoshiyuki Otaki, Ichiro Shiono, Yousong Jiang
  • Patent number: 8922790
    Abstract: An optical film thickness measuring device, enabling direct measurement of a film thickness of a product in real time accurately without a monitor substrate, includes: a projector, a light receiver, inner beam splitters disposed in a base substrate holder to reflect a measurement beam to a base substrate, an inner optical reflector that totally reflects a measurement beam from the closest inner beam splitter, external beam splitters the measurement beam from the inner beam splitters toward the light receiver, and an outer optical reflector that reflects the measurement beam from the optical reflector toward the light receiver. The measurement beam reflected by the inner beam splitters and the inner optical reflector is passed through the base substrate and then reflected by the external beam splitters and the outer optical reflector to be guided to the light receiver, so that the measurement beam is received by the light receiver.
    Type: Grant
    Filed: February 15, 2012
    Date of Patent: December 30, 2014
    Assignee: Shincron Co., Ltd.
    Inventors: Kyokuyo Sai, Yousong Jiang, Kenji Ozawa
  • Publication number: 20140016139
    Abstract: An optical film thickness measuring device, enabling direct measurement of a film thickness of a product in real time accurately without a monitor substrate, includes: a projector, a light receiver, inner beam splitters disposed in a base substrate holder to reflect a measurement beam to a base substrate, an inner optical reflector that totally reflects a measurement beam from the closest inner beam splitter, external beam splitters the measurement beam from the inner beam splitters toward the light receiver, and an outer optical reflector that reflects the measurement beam from the optical reflector toward the light receiver. The measurement beam reflected by the inner beam splitters and the inner optical reflector is passed through the base substrate and then reflected by the external beam splitters and the outer optical reflector to be guided to the light receiver, so that the measurement beam is received by the light receiver.
    Type: Application
    Filed: February 15, 2012
    Publication date: January 16, 2014
    Applicant: SHINCRON CO., LTD.
    Inventors: Kyokuyo Sai, Yousong Jiang, Kenji Ozawa
  • Patent number: 8625111
    Abstract: An optical film thickness meter capable of measuring an optical film thickness and spectroscopic characteristics highly accurately, and a thin film forming apparatus with the optical film thickness meter are provided. The optical film thickness meter includes a light projector, a light receiver, a monochromator, and a reflection mirror having a reflection surface substantially perpendicularly to the optical axis of measurement light on the side opposite to an actual substrate. The actual substrate is disposed having a predetermined angle to the optical axis. The measurement light passes through the actual substrate twice, whereby a change in transmissivity can be increased, and control accuracy of thickness measurement is improved. Measurement errors caused by a difference in transmission positions is prevented.
    Type: Grant
    Filed: June 29, 2010
    Date of Patent: January 7, 2014
    Assignee: Shincron Co., Ltd.
    Inventors: Kyokuyo Sai, Yohei Hinata, Yoshiyuki Otaki, Yousong Jiang
  • Publication number: 20130081942
    Abstract: A thin film formation method is provided, by which needless film formation due to trial film formation is omitted and film formation efficiency can be improved. This invention is a method for sputtering targets to form a film A having an intended film thickness of T1 as the first thin film on a substrate and monitor substrate held and rotated by a rotation drum and, subsequently, furthermore sputtering the targets used in forming the film A to form a film C having an intended film thickness of T3 as the second thin film, which is another thin film having the same composition as the film A; comprising film thickness monitoring steps S4 and S5, a stopping step S7, an actual time acquisition step S8, an actual rate calculating step S9 and a necessary time calculating step S24.
    Type: Application
    Filed: June 13, 2011
    Publication date: April 4, 2013
    Applicant: SHINCRON CO., LTD.
    Inventors: Yohei Hinata, Kyokuyo Sai, Yoshiyuki Otaki, Ichiro Shiono, Yousong Jiang
  • Publication number: 20120105872
    Abstract: An optical film thickness meter capable of measurement of an optical film thickness and spectroscopic characteristics with high accuracy and a thin film forming apparatus provided with the optical film thickness meter are provided. The optical film thickness meter includes a light projector (11), a reflection mirror (17), a light receiver (19), and a monochromator (20), and the reflection mirror (17) has a reflection surface disposed substantially perpendicularly to the optical axis of measurement light on the side opposite to an actual substrate (S) with respect to an incident direction of the measurement light. Also, the actual substrate (9) is disposed having a predetermined inclination angle (?) with respect to the optical axis of the measurement light. The measurement light (outgoing light and reflection light) passes through the actual substrate (S) twice, whereby a change amount in transmissivity (light amount) can be increased, and control accuracy of film thickness measurement can be improved.
    Type: Application
    Filed: June 29, 2010
    Publication date: May 3, 2012
    Applicant: SHINCRON CO., LTD.
    Inventors: Kyokuyo Sai, Yohei Hinata, Yoshiyuki Otaki, Yousong Jiang