Patents by Inventor L. Allen Sinor
L. Allen Sinor has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20110259604Abstract: A casing bit, which may comprise a composite structure, for drilling a casing section into a subterranean formation, and which may include a portion configured to be drilled therethrough, is disclosed. Cutting elements and methods of use are disclosed. Adhesive, solder, electrically disbonding material, and braze affixation of a cutting element are disclosed. Differing abrasive material amount, characteristics, and size of cutting elements are disclosed. Telescoping casing sections and bits are disclosed. Aspects and embodiments are disclosed including: at least one gage section extending from the nose portion, at least one rotationally trailing groove formed in at least one of the plurality of blades, a movable blade, a leading face comprising superabrasive material, at least one of a drilling fluid nozzle and a sleeve, grooves for preferential failure, at least one rolling cone affixed to the nose portion, at least one sensor, discrete cutting element retention structures, and percussion inserts.Type: ApplicationFiled: July 7, 2011Publication date: October 27, 2011Applicant: Baker Hughes IncorporatedInventors: Jack T. Oldham, L. Allen Sinor, Eric E. McClain, Robert A. Laing, Evan C. Turner, Mark W. Dykstra, Eric C. Sullivan
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Publication number: 20110259643Abstract: A casing bit, which may comprise a composite structure, for drilling a casing section into a subterranean formation, and which may include a portion configured to be drilled therethrough, is disclosed. Cutting elements and methods of use are disclosed. Adhesive, solder, electrically disbonding material, and braze affixation of a cutting element are disclosed. Differing abrasive material amount, characteristics, and size of cutting elements are disclosed. Telescoping casing sections and bits are disclosed. Aspects and embodiments are disclosed including: at least one gage section extending from the nose portion, at least one rotationally trailing groove formed in at least one of the plurality of blades, a movable blade, a leading face comprising superabrasive material, at least one of a drilling fluid nozzle and a sleeve, grooves for preferential failure, at least one rolling cone affixed to the nose portion, at least one sensor, discrete cutting element retention structures, and percussion inserts.Type: ApplicationFiled: July 7, 2011Publication date: October 27, 2011Applicant: BAKER HUGHES INCORPORATEDInventors: Jack T. Oldham, L. Allen Sinor, Eric E. McClain, Robert A. Laing, Evan C. Turner, Mark W. Dykstra, Eric C. Sullivan
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Publication number: 20110259606Abstract: A casing bit, which may comprise a composite structure, for drilling a casing section into a subterranean formation, and which may include a portion configured to be drilled therethrough, is disclosed. Cutting elements and methods of use are disclosed. Adhesive, solder, electrically disbonding material, and braze affixation of a cutting element are disclosed. Differing abrasive material amount, characteristics, and size of cutting elements are disclosed. Telescoping casing sections and bits are disclosed. Aspects and embodiments are disclosed including: at least one gage section extending from a nose portion, at least one rotationally trailing groove formed in at least one of the plurality of blades, a movable blade, a leading face comprising superabrasive material, at least one of a drilling fluid nozzle and a sleeve, grooves for preferential failure, at least one rolling cone affixed to the nose portion, at least one sensor, discrete cutting element retention structures, and percussion inserts.Type: ApplicationFiled: July 7, 2011Publication date: October 27, 2011Applicant: Baker Hughes IncorporatedInventors: Jack T. Oldham, L. Allen Sinor, Eric E. McClain, Robert A. Laing, Evan C. Turner, Mark W. Dykstra, Eric C. Sullivan
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Patent number: 8020641Abstract: A method of optimizing drill bit design and an optimized drill bit for drilling a well into an earth formation comprising a bit body; a number of blades spaced around the bit body, each blade having a curved outer edge and a forward face; a first row of cutter pockets recessed into the face along the outer edge of each blade; a second group of cutter pockets recessed into the face of each blade offset from the first row; and a plurality of cutting elements, each cutting element being brazed into a different one of the cutter pockets.Type: GrantFiled: October 13, 2008Date of Patent: September 20, 2011Assignee: Baker Hughes IncorporatedInventors: Robert M. Welch, Eric E. McClain, L. Allen Sinor
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Patent number: 8006785Abstract: A casing bit, which may comprise a composite structure, for drilling a casing section into a subterranean formation, and which may include a portion configured to be drilled therethrough, is disclosed. Cutting elements and methods of use are disclosed. Adhesive, solder, electrically disbonding material, and braze affixation of a cutting element are disclosed. Differing abrasive material amount, characteristics, and size of cutting elements are disclosed. Telescoping casing sections and bits are disclosed. Aspects and embodiments are disclosed including: at least one gage section extending from a nose portion, at least one rotationally trailing groove formed in at least one of the plurality of blades, a movable blade, a leading face comprising superabrasive material, at least one of a drilling fluid nozzle and a sleeve, grooves for preferential failure, at least one rolling cone affixed to the nose portion, at least one sensor, discrete cutting element retention structures, and percussion inserts.Type: GrantFiled: May 29, 2008Date of Patent: August 30, 2011Assignee: Baker Hughes IncorporatedInventors: Jack T. Oldham, L. Allen Sinor, Eric E. McClain, Robert A. Laing, Evan C. Turner, Mark W. Dykstra, Eric C. Sullivan
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Publication number: 20110042149Abstract: Methods of forming polycrystalline diamond elements include forming a polycrystalline diamond element. A Group VIII metal or alloy catalyst is employed to form the polycrystalline diamond compact table at a pressure of at least about 6.5 GPa or greater. The catalyst is then removed from at least a portion of the table to a depth from a working surface thereof, and may be removed from the entirety of the table. Polycrystalline diamond elements include such polycrystalline diamond compact tables. Earth-boring tools include such polycrystalline diamond elements carried thereon and employed as cutting elements.Type: ApplicationFiled: August 18, 2010Publication date: February 24, 2011Applicant: BAKER HUGHES INCORPORATEDInventors: Danny E. Scott, L. Allen Sinor
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Patent number: 7703558Abstract: A drilling tool including at least two cutting elements (e.g., redundant or upon a selected profile region) sized, positioned, and configured thereon so as to contact or encounter a change in at least one drilling characteristic of a subterranean formation along an anticipated drilling path prior to other cutting elements thereon encountering same is disclosed. Methods of designing a drilling tool are also disclosed including placing such cutting elements upon the cutting element profile in relation to a predicted boundary surface along an anticipated drilling path. Methods of operating a drilling tool so as to initially contact a boundary surface between two differing regions of a subterranean formation drilled with at least two cutting elements is disclosed. The cutting elements configured on drilling tools and methods of the present invention may be designed for limiting lateral force or generating a lateral force having a desired direction during drilling associated therewith.Type: GrantFiled: August 22, 2008Date of Patent: April 27, 2010Assignee: Baker Hughes IncorporatedInventors: L. Allen Sinor, Jack T. Oldham
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Publication number: 20100089649Abstract: A method of optimizing drill bit design and an optimized drill bit for drilling a well into an earth formation comprising a bit body; a number of blades spaced around the bit body, each blade having a curved outer edge and a forward face; a first row of cutter pockets recessed into the face along the outer edge of each blade; a second group of cutter pockets recessed into the face of each blade offset from the first row; and a plurality of cutting elements, each cutting element being brazed into a different one of the cutter pockets.Type: ApplicationFiled: October 13, 2008Publication date: April 15, 2010Applicant: BAKER HUGHES INCORPORATEDInventors: Robert M. WELCH, Eric E. McCLAIN, L. Allen SINOR
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Publication number: 20100089658Abstract: A method of optimizing drill bit design and an optimized drill bit for drilling a well into an earth formation comprising a bit body; a number of blades spaced around the bit body, each blade having a curved outer edge and a forward face; a first row of cutter pockets recessed into the face along the outer edge of each blade; a second group of cutter pockets recessed into the face of each blade offset from the first row; and a plurality of cutting elements, each cutting element being brazed into a different one of the cutter pockets.Type: ApplicationFiled: October 13, 2008Publication date: April 15, 2010Applicant: BAKER HUGHES INCORPORATEDInventors: Robert M. WELCH, Eric E. McCLAIN, L. Allen SINOR
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Publication number: 20100089664Abstract: A method of optimizing drill bit design and an optimized drill bit for drilling a well into an earth formation comprising a bit body; a number of blades spaced around the bit body, each blade having a curved outer edge and a forward face; a first row of cutter pockets recessed into the face along the outer edge of each blade; a second group of cutter pockets recessed into the face of each blade offset from the first row; and a plurality of cutting elements, each cutting element being brazed into a different one of the cutter pockets.Type: ApplicationFiled: October 13, 2008Publication date: April 15, 2010Applicant: BAKER HUGHES INCORPORATEDInventors: Robert M. WELCH, Eric E. McCLAIN, L. Allen SINOR
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Publication number: 20100089661Abstract: A method of optimizing drill bit design and an optimized drill bit for drilling a well into an earth formation comprising a bit body; a number of blades spaced around the bit body, each blade having a curved outer edge and a forward face; a first row of cutter pockets recessed into the face along the outer edge of each blade; a second group of cutter pockets recessed into the face of each blade offset from the first row; and a plurality of cutting elements, each cutting element being brazed into a different one of the cutter pockets.Type: ApplicationFiled: October 13, 2008Publication date: April 15, 2010Applicant: BAKER HUGHES INCORPORATEDInventors: Robert M. WELCH, Eric E. McCLAIN, L. Allen SINOR
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Publication number: 20090057031Abstract: A cutting element for an earth boring bit, wherein the PDC layer of the cutting element has a flat on a periphery thereof terminating longitudinally at en edge spaced from of the cutting face of the PDC layer. A chamfer adjacent the cutting face desirably has a length that exceeds its depth. Embodiments include a chamfer along the entire circumference of the cutting element, multiple step-wise, radially adjacent chamfers, and multiple circumferentially spaced portions of the uppermost radius of the PDC layer of the cutting element that each includes a chamfer with an associated flat. An embodiment including a flat terminating at a radial edge with the cutting face of a PDC layer is also disclosed, as are drill bits incorporating embodiments of the cutting elements of the invention and a method of forming the cutting elements.Type: ApplicationFiled: August 26, 2008Publication date: March 5, 2009Inventors: Suresh G. Patel, Danny E. Scott, L. Allen Sinor
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Publication number: 20080302573Abstract: A drilling tool including at least two cutting elements (e.g., redundant or upon a selected profile region) sized, positioned, and configured thereon so as to contact or encounter a change in at least one drilling characteristic of a subterranean formation along an anticipated drilling path prior to other cutting elements thereon encountering same is disclosed. Methods of designing a drilling tool are also disclosed including placing such cutting elements upon the cutting element profile in relation to a predicted boundary surface along an anticipated drilling path. Methods of operating a drilling tool so as to initially contact a boundary surface between two differing regions of a subterranean formation drilled with at least two cutting elements is disclosed. The cutting elements configured on drilling tools and methods of the present invention may be designed for limiting lateral force or generating a lateral force having a desired direction during drilling associated therewith.Type: ApplicationFiled: August 22, 2008Publication date: December 11, 2008Applicant: BAKER HUGHES INCORPORATEDInventors: L. Allen Sinor, Jack T. Oldham
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Patent number: 7455125Abstract: A drilling tool including at least two cutting elements (e.g., redundant or upon a selected profile region) sized, positioned, and configured thereon so as to contact or encounter a change in at least one drilling characteristic of a subterranean formation along an anticipated drilling path prior to other cutting elements thereon encountering same is disclosed. Methods of designing a drilling tool are also disclosed including placing such cutting elements upon the cutting element profile in relation to a predicted boundary surface along an anticipated drilling path. Methods of operating a drilling tool so as to initially contact a boundary surface between two differing regions of a subterranean formation drilled with at least two cutting elements is disclosed. The cutting elements configured on drilling tools and methods of the present invention may be designed for limiting lateral force or generating a lateral force having a desired direction during drilling associated therewith.Type: GrantFiled: February 22, 2005Date of Patent: November 25, 2008Assignee: Baker Hughes IncorporatedInventors: L. Allen Sinor, Jack T. Oldham
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Publication number: 20080223575Abstract: A casing bit, which may comprise a composite structure, for drilling a casing section into a subterranean formation, and which may include a portion configured to be drilled therethrough, is disclosed. Cutting elements and methods of use are disclosed. Adhesive, solder, electrically disbonding material, and braze affixation of a cutting element are disclosed. Differing abrasive material amount, characteristics, and size of cutting elements are disclosed. Telescoping casing sections and bits are disclosed. Aspects and embodiments are disclosed including: at least one gage section extending from the nose portion, at least one rotationally trailing groove formed in at least one of the plurality of blades, a movable blade, a leading face comprising superabrasive material, at least one of a drilling fluid nozzle and a sleeve, grooves for preferential failure, at least one rolling cone affixed to the nose portion, at least one sensor, discrete cutting element retention structures, and percussion inserts.Type: ApplicationFiled: May 29, 2008Publication date: September 18, 2008Applicant: BAKER HUGHES INCORPORATEDInventors: Jack T. Oldham, L. Allen Sinor, Eric E. McClain, Robert A. Laing, Evan C. Turner, Mark W. Dykstra, Eric C. Sullivan
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Patent number: 7395882Abstract: A casing bit, which may comprise a composite structure, for drilling a casing section into a subterranean formation, and which may include a portion configured to be drilled therethrough, is disclosed. Cutting elements and methods of use are disclosed. Adhesive, solder, electrically disbonding material, and braze affixation of a cutting element are disclosed. Differing abrasive material amount, characteristics, and size of cutting elements are disclosed. Telescoping casing sections and bits are disclosed. Aspects and embodiments are disclosed including: at least one gage section extending from the nose portion, at least one rotationally trailing groove formed in at least one of the plurality of blades, a movable blade, a leading face comprising superabrasive material, at least one of a drilling fluid nozzle and a sleeve, grooves for preferential failure, at least one rolling cone affixed to the nose portion, at least one sensor, discrete cutting element retention structures, and percussion inserts.Type: GrantFiled: February 19, 2004Date of Patent: July 8, 2008Assignee: Baker Hughes IncorporatedInventors: Jack T. Oldham, L. Allen Sinor, Eric E. McClain, Robert A. Laing, Evan C. Turner, Mark W. Dykstra, Eric C. Sullivan
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Patent number: 6397958Abstract: A method and apparatus for reaming or enlarging a borehole with the ability to drill cement, cement float equipment, and debris out of a casing without substantial damage to the casing interior or the reaming apparatus.Type: GrantFiled: August 15, 2000Date of Patent: June 4, 2002Assignee: Baker Hughes IncorporatedInventors: Christopher S. Charles, William Gregory Presley, Sean K. Berzas, Douglas J. Bobrosky, Mark W. Dykstra, Mark E. Morris, David M. Schnell, L. Allen Sinor
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Patent number: 6302223Abstract: A fixed cutter, or rotary drag, bit for drilling subterranean formations, exhibiting an enhanced resistance to bit balling and an improved rate of penetration. The bit includes an auger-like blade configuration, wherein positively raked, relatively tall blades lean rotationally forward to provide increased clearance and volume between the bit face and the formation to facilitate removal of cuttings coming off the tops of the cutters from the bit face. The blades are each substantially contiguous with an elongated, helical gage pad raked rotationally forwardly in the manner of the blades, the longitudinal lengths of the gage pads and the radially outer edges of the blades in combination with their slope providing a stabilizing structure which substantially completely circumferentially encompasses the bit body. The slope or pitch of the helix angle of the blade edges and gage pads may be varied as desired to optimize hydraulic efficiency, cutter requirements of directional drilling, and stability needs.Type: GrantFiled: October 6, 1999Date of Patent: October 16, 2001Assignee: Baker Hughes IncorporatedInventor: L. Allen Sinor
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Patent number: 6298930Abstract: A rotary drag bit including exterior features to control the depth of cut by cutters mounted thereon, so as to control the volume of formation material cut per bit rotation as well as the torque experienced by the bit and an associated bottomhole assembly. The exterior features preferably precede, taken in the direction of bit rotation, cutters with which they are associated, and provide sufficient bearing area so as to support the bit against the bottom of the borehole under weight on bit without exceeding the compressive strength of the formation rock. The exterior features may be oriented and configured to function optimally at a predicted rate of penetration, or range of rates, at which the bit may be operated, such rate or rates being further optionally maximized in softer formations in light of the ability of the bit to hydraulically clear a maximum volume of formation cuttings to prevent so-called bit balling.Type: GrantFiled: August 26, 1999Date of Patent: October 9, 2001Assignee: Baker Hughes IncorporatedInventors: L. Allen Sinor, Wayne R. Hansen, Mark W. Dykstra, Craig H. Cooley, Gordon A. Tibbitts
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Patent number: 5131478Abstract: A subterranean drill bit operable with a rotational drive source is provided for drilling in subterranean earthen materials to create a borehole having a borehole wall. The drill bit comprises a drill bit body having a base portion, a gauge portion and a face portion disposed about a bit axis. A plurality of diamond cutting elements are fixedly disposed on and project from the face portion and are spaced from one another. The cutting elements are disposed for causing a net radial imbalance force during the drilling along a net radial imbalance force vector substantially perpendicular to the bit axis. A substantially continuous cutter devoid region is disposed on the gauge portion about the force point, and a bearing support is disposed in the cutter devoid region about the force point for substantially continuously contacting the borehole wall during the drilling.Type: GrantFiled: July 10, 1990Date of Patent: July 21, 1992Inventors: J. Ford Brett, Tommy M. Warren, L. Allen Sinor, Suzanne M. Behr