Patents by Inventor L. Allen Sinor

L. Allen Sinor has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20110259604
    Abstract: A casing bit, which may comprise a composite structure, for drilling a casing section into a subterranean formation, and which may include a portion configured to be drilled therethrough, is disclosed. Cutting elements and methods of use are disclosed. Adhesive, solder, electrically disbonding material, and braze affixation of a cutting element are disclosed. Differing abrasive material amount, characteristics, and size of cutting elements are disclosed. Telescoping casing sections and bits are disclosed. Aspects and embodiments are disclosed including: at least one gage section extending from the nose portion, at least one rotationally trailing groove formed in at least one of the plurality of blades, a movable blade, a leading face comprising superabrasive material, at least one of a drilling fluid nozzle and a sleeve, grooves for preferential failure, at least one rolling cone affixed to the nose portion, at least one sensor, discrete cutting element retention structures, and percussion inserts.
    Type: Application
    Filed: July 7, 2011
    Publication date: October 27, 2011
    Applicant: Baker Hughes Incorporated
    Inventors: Jack T. Oldham, L. Allen Sinor, Eric E. McClain, Robert A. Laing, Evan C. Turner, Mark W. Dykstra, Eric C. Sullivan
  • Publication number: 20110259643
    Abstract: A casing bit, which may comprise a composite structure, for drilling a casing section into a subterranean formation, and which may include a portion configured to be drilled therethrough, is disclosed. Cutting elements and methods of use are disclosed. Adhesive, solder, electrically disbonding material, and braze affixation of a cutting element are disclosed. Differing abrasive material amount, characteristics, and size of cutting elements are disclosed. Telescoping casing sections and bits are disclosed. Aspects and embodiments are disclosed including: at least one gage section extending from the nose portion, at least one rotationally trailing groove formed in at least one of the plurality of blades, a movable blade, a leading face comprising superabrasive material, at least one of a drilling fluid nozzle and a sleeve, grooves for preferential failure, at least one rolling cone affixed to the nose portion, at least one sensor, discrete cutting element retention structures, and percussion inserts.
    Type: Application
    Filed: July 7, 2011
    Publication date: October 27, 2011
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Jack T. Oldham, L. Allen Sinor, Eric E. McClain, Robert A. Laing, Evan C. Turner, Mark W. Dykstra, Eric C. Sullivan
  • Publication number: 20110259606
    Abstract: A casing bit, which may comprise a composite structure, for drilling a casing section into a subterranean formation, and which may include a portion configured to be drilled therethrough, is disclosed. Cutting elements and methods of use are disclosed. Adhesive, solder, electrically disbonding material, and braze affixation of a cutting element are disclosed. Differing abrasive material amount, characteristics, and size of cutting elements are disclosed. Telescoping casing sections and bits are disclosed. Aspects and embodiments are disclosed including: at least one gage section extending from a nose portion, at least one rotationally trailing groove formed in at least one of the plurality of blades, a movable blade, a leading face comprising superabrasive material, at least one of a drilling fluid nozzle and a sleeve, grooves for preferential failure, at least one rolling cone affixed to the nose portion, at least one sensor, discrete cutting element retention structures, and percussion inserts.
    Type: Application
    Filed: July 7, 2011
    Publication date: October 27, 2011
    Applicant: Baker Hughes Incorporated
    Inventors: Jack T. Oldham, L. Allen Sinor, Eric E. McClain, Robert A. Laing, Evan C. Turner, Mark W. Dykstra, Eric C. Sullivan
  • Patent number: 8020641
    Abstract: A method of optimizing drill bit design and an optimized drill bit for drilling a well into an earth formation comprising a bit body; a number of blades spaced around the bit body, each blade having a curved outer edge and a forward face; a first row of cutter pockets recessed into the face along the outer edge of each blade; a second group of cutter pockets recessed into the face of each blade offset from the first row; and a plurality of cutting elements, each cutting element being brazed into a different one of the cutter pockets.
    Type: Grant
    Filed: October 13, 2008
    Date of Patent: September 20, 2011
    Assignee: Baker Hughes Incorporated
    Inventors: Robert M. Welch, Eric E. McClain, L. Allen Sinor
  • Patent number: 8006785
    Abstract: A casing bit, which may comprise a composite structure, for drilling a casing section into a subterranean formation, and which may include a portion configured to be drilled therethrough, is disclosed. Cutting elements and methods of use are disclosed. Adhesive, solder, electrically disbonding material, and braze affixation of a cutting element are disclosed. Differing abrasive material amount, characteristics, and size of cutting elements are disclosed. Telescoping casing sections and bits are disclosed. Aspects and embodiments are disclosed including: at least one gage section extending from a nose portion, at least one rotationally trailing groove formed in at least one of the plurality of blades, a movable blade, a leading face comprising superabrasive material, at least one of a drilling fluid nozzle and a sleeve, grooves for preferential failure, at least one rolling cone affixed to the nose portion, at least one sensor, discrete cutting element retention structures, and percussion inserts.
    Type: Grant
    Filed: May 29, 2008
    Date of Patent: August 30, 2011
    Assignee: Baker Hughes Incorporated
    Inventors: Jack T. Oldham, L. Allen Sinor, Eric E. McClain, Robert A. Laing, Evan C. Turner, Mark W. Dykstra, Eric C. Sullivan
  • Publication number: 20110042149
    Abstract: Methods of forming polycrystalline diamond elements include forming a polycrystalline diamond element. A Group VIII metal or alloy catalyst is employed to form the polycrystalline diamond compact table at a pressure of at least about 6.5 GPa or greater. The catalyst is then removed from at least a portion of the table to a depth from a working surface thereof, and may be removed from the entirety of the table. Polycrystalline diamond elements include such polycrystalline diamond compact tables. Earth-boring tools include such polycrystalline diamond elements carried thereon and employed as cutting elements.
    Type: Application
    Filed: August 18, 2010
    Publication date: February 24, 2011
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Danny E. Scott, L. Allen Sinor
  • Patent number: 7703558
    Abstract: A drilling tool including at least two cutting elements (e.g., redundant or upon a selected profile region) sized, positioned, and configured thereon so as to contact or encounter a change in at least one drilling characteristic of a subterranean formation along an anticipated drilling path prior to other cutting elements thereon encountering same is disclosed. Methods of designing a drilling tool are also disclosed including placing such cutting elements upon the cutting element profile in relation to a predicted boundary surface along an anticipated drilling path. Methods of operating a drilling tool so as to initially contact a boundary surface between two differing regions of a subterranean formation drilled with at least two cutting elements is disclosed. The cutting elements configured on drilling tools and methods of the present invention may be designed for limiting lateral force or generating a lateral force having a desired direction during drilling associated therewith.
    Type: Grant
    Filed: August 22, 2008
    Date of Patent: April 27, 2010
    Assignee: Baker Hughes Incorporated
    Inventors: L. Allen Sinor, Jack T. Oldham
  • Publication number: 20100089649
    Abstract: A method of optimizing drill bit design and an optimized drill bit for drilling a well into an earth formation comprising a bit body; a number of blades spaced around the bit body, each blade having a curved outer edge and a forward face; a first row of cutter pockets recessed into the face along the outer edge of each blade; a second group of cutter pockets recessed into the face of each blade offset from the first row; and a plurality of cutting elements, each cutting element being brazed into a different one of the cutter pockets.
    Type: Application
    Filed: October 13, 2008
    Publication date: April 15, 2010
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Robert M. WELCH, Eric E. McCLAIN, L. Allen SINOR
  • Publication number: 20100089658
    Abstract: A method of optimizing drill bit design and an optimized drill bit for drilling a well into an earth formation comprising a bit body; a number of blades spaced around the bit body, each blade having a curved outer edge and a forward face; a first row of cutter pockets recessed into the face along the outer edge of each blade; a second group of cutter pockets recessed into the face of each blade offset from the first row; and a plurality of cutting elements, each cutting element being brazed into a different one of the cutter pockets.
    Type: Application
    Filed: October 13, 2008
    Publication date: April 15, 2010
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Robert M. WELCH, Eric E. McCLAIN, L. Allen SINOR
  • Publication number: 20100089664
    Abstract: A method of optimizing drill bit design and an optimized drill bit for drilling a well into an earth formation comprising a bit body; a number of blades spaced around the bit body, each blade having a curved outer edge and a forward face; a first row of cutter pockets recessed into the face along the outer edge of each blade; a second group of cutter pockets recessed into the face of each blade offset from the first row; and a plurality of cutting elements, each cutting element being brazed into a different one of the cutter pockets.
    Type: Application
    Filed: October 13, 2008
    Publication date: April 15, 2010
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Robert M. WELCH, Eric E. McCLAIN, L. Allen SINOR
  • Publication number: 20100089661
    Abstract: A method of optimizing drill bit design and an optimized drill bit for drilling a well into an earth formation comprising a bit body; a number of blades spaced around the bit body, each blade having a curved outer edge and a forward face; a first row of cutter pockets recessed into the face along the outer edge of each blade; a second group of cutter pockets recessed into the face of each blade offset from the first row; and a plurality of cutting elements, each cutting element being brazed into a different one of the cutter pockets.
    Type: Application
    Filed: October 13, 2008
    Publication date: April 15, 2010
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Robert M. WELCH, Eric E. McCLAIN, L. Allen SINOR
  • Publication number: 20090057031
    Abstract: A cutting element for an earth boring bit, wherein the PDC layer of the cutting element has a flat on a periphery thereof terminating longitudinally at en edge spaced from of the cutting face of the PDC layer. A chamfer adjacent the cutting face desirably has a length that exceeds its depth. Embodiments include a chamfer along the entire circumference of the cutting element, multiple step-wise, radially adjacent chamfers, and multiple circumferentially spaced portions of the uppermost radius of the PDC layer of the cutting element that each includes a chamfer with an associated flat. An embodiment including a flat terminating at a radial edge with the cutting face of a PDC layer is also disclosed, as are drill bits incorporating embodiments of the cutting elements of the invention and a method of forming the cutting elements.
    Type: Application
    Filed: August 26, 2008
    Publication date: March 5, 2009
    Inventors: Suresh G. Patel, Danny E. Scott, L. Allen Sinor
  • Publication number: 20080302573
    Abstract: A drilling tool including at least two cutting elements (e.g., redundant or upon a selected profile region) sized, positioned, and configured thereon so as to contact or encounter a change in at least one drilling characteristic of a subterranean formation along an anticipated drilling path prior to other cutting elements thereon encountering same is disclosed. Methods of designing a drilling tool are also disclosed including placing such cutting elements upon the cutting element profile in relation to a predicted boundary surface along an anticipated drilling path. Methods of operating a drilling tool so as to initially contact a boundary surface between two differing regions of a subterranean formation drilled with at least two cutting elements is disclosed. The cutting elements configured on drilling tools and methods of the present invention may be designed for limiting lateral force or generating a lateral force having a desired direction during drilling associated therewith.
    Type: Application
    Filed: August 22, 2008
    Publication date: December 11, 2008
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: L. Allen Sinor, Jack T. Oldham
  • Patent number: 7455125
    Abstract: A drilling tool including at least two cutting elements (e.g., redundant or upon a selected profile region) sized, positioned, and configured thereon so as to contact or encounter a change in at least one drilling characteristic of a subterranean formation along an anticipated drilling path prior to other cutting elements thereon encountering same is disclosed. Methods of designing a drilling tool are also disclosed including placing such cutting elements upon the cutting element profile in relation to a predicted boundary surface along an anticipated drilling path. Methods of operating a drilling tool so as to initially contact a boundary surface between two differing regions of a subterranean formation drilled with at least two cutting elements is disclosed. The cutting elements configured on drilling tools and methods of the present invention may be designed for limiting lateral force or generating a lateral force having a desired direction during drilling associated therewith.
    Type: Grant
    Filed: February 22, 2005
    Date of Patent: November 25, 2008
    Assignee: Baker Hughes Incorporated
    Inventors: L. Allen Sinor, Jack T. Oldham
  • Publication number: 20080223575
    Abstract: A casing bit, which may comprise a composite structure, for drilling a casing section into a subterranean formation, and which may include a portion configured to be drilled therethrough, is disclosed. Cutting elements and methods of use are disclosed. Adhesive, solder, electrically disbonding material, and braze affixation of a cutting element are disclosed. Differing abrasive material amount, characteristics, and size of cutting elements are disclosed. Telescoping casing sections and bits are disclosed. Aspects and embodiments are disclosed including: at least one gage section extending from the nose portion, at least one rotationally trailing groove formed in at least one of the plurality of blades, a movable blade, a leading face comprising superabrasive material, at least one of a drilling fluid nozzle and a sleeve, grooves for preferential failure, at least one rolling cone affixed to the nose portion, at least one sensor, discrete cutting element retention structures, and percussion inserts.
    Type: Application
    Filed: May 29, 2008
    Publication date: September 18, 2008
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Jack T. Oldham, L. Allen Sinor, Eric E. McClain, Robert A. Laing, Evan C. Turner, Mark W. Dykstra, Eric C. Sullivan
  • Patent number: 7395882
    Abstract: A casing bit, which may comprise a composite structure, for drilling a casing section into a subterranean formation, and which may include a portion configured to be drilled therethrough, is disclosed. Cutting elements and methods of use are disclosed. Adhesive, solder, electrically disbonding material, and braze affixation of a cutting element are disclosed. Differing abrasive material amount, characteristics, and size of cutting elements are disclosed. Telescoping casing sections and bits are disclosed. Aspects and embodiments are disclosed including: at least one gage section extending from the nose portion, at least one rotationally trailing groove formed in at least one of the plurality of blades, a movable blade, a leading face comprising superabrasive material, at least one of a drilling fluid nozzle and a sleeve, grooves for preferential failure, at least one rolling cone affixed to the nose portion, at least one sensor, discrete cutting element retention structures, and percussion inserts.
    Type: Grant
    Filed: February 19, 2004
    Date of Patent: July 8, 2008
    Assignee: Baker Hughes Incorporated
    Inventors: Jack T. Oldham, L. Allen Sinor, Eric E. McClain, Robert A. Laing, Evan C. Turner, Mark W. Dykstra, Eric C. Sullivan
  • Patent number: 6397958
    Abstract: A method and apparatus for reaming or enlarging a borehole with the ability to drill cement, cement float equipment, and debris out of a casing without substantial damage to the casing interior or the reaming apparatus.
    Type: Grant
    Filed: August 15, 2000
    Date of Patent: June 4, 2002
    Assignee: Baker Hughes Incorporated
    Inventors: Christopher S. Charles, William Gregory Presley, Sean K. Berzas, Douglas J. Bobrosky, Mark W. Dykstra, Mark E. Morris, David M. Schnell, L. Allen Sinor
  • Patent number: 6302223
    Abstract: A fixed cutter, or rotary drag, bit for drilling subterranean formations, exhibiting an enhanced resistance to bit balling and an improved rate of penetration. The bit includes an auger-like blade configuration, wherein positively raked, relatively tall blades lean rotationally forward to provide increased clearance and volume between the bit face and the formation to facilitate removal of cuttings coming off the tops of the cutters from the bit face. The blades are each substantially contiguous with an elongated, helical gage pad raked rotationally forwardly in the manner of the blades, the longitudinal lengths of the gage pads and the radially outer edges of the blades in combination with their slope providing a stabilizing structure which substantially completely circumferentially encompasses the bit body. The slope or pitch of the helix angle of the blade edges and gage pads may be varied as desired to optimize hydraulic efficiency, cutter requirements of directional drilling, and stability needs.
    Type: Grant
    Filed: October 6, 1999
    Date of Patent: October 16, 2001
    Assignee: Baker Hughes Incorporated
    Inventor: L. Allen Sinor
  • Patent number: 6298930
    Abstract: A rotary drag bit including exterior features to control the depth of cut by cutters mounted thereon, so as to control the volume of formation material cut per bit rotation as well as the torque experienced by the bit and an associated bottomhole assembly. The exterior features preferably precede, taken in the direction of bit rotation, cutters with which they are associated, and provide sufficient bearing area so as to support the bit against the bottom of the borehole under weight on bit without exceeding the compressive strength of the formation rock. The exterior features may be oriented and configured to function optimally at a predicted rate of penetration, or range of rates, at which the bit may be operated, such rate or rates being further optionally maximized in softer formations in light of the ability of the bit to hydraulically clear a maximum volume of formation cuttings to prevent so-called bit balling.
    Type: Grant
    Filed: August 26, 1999
    Date of Patent: October 9, 2001
    Assignee: Baker Hughes Incorporated
    Inventors: L. Allen Sinor, Wayne R. Hansen, Mark W. Dykstra, Craig H. Cooley, Gordon A. Tibbitts
  • Patent number: 5131478
    Abstract: A subterranean drill bit operable with a rotational drive source is provided for drilling in subterranean earthen materials to create a borehole having a borehole wall. The drill bit comprises a drill bit body having a base portion, a gauge portion and a face portion disposed about a bit axis. A plurality of diamond cutting elements are fixedly disposed on and project from the face portion and are spaced from one another. The cutting elements are disposed for causing a net radial imbalance force during the drilling along a net radial imbalance force vector substantially perpendicular to the bit axis. A substantially continuous cutter devoid region is disposed on the gauge portion about the force point, and a bearing support is disposed in the cutter devoid region about the force point for substantially continuously contacting the borehole wall during the drilling.
    Type: Grant
    Filed: July 10, 1990
    Date of Patent: July 21, 1992
    Inventors: J. Ford Brett, Tommy M. Warren, L. Allen Sinor, Suzanne M. Behr