Abstract: A tool is provided that is capable of friction stir processing, friction stir mixing, and friction stir welding of high melting temperature and low melting temperature materials, wherein the collar is now divided into at least an inner and an outer collar coupled to the shank and the FSW tip, wherein new thermal barriers enable expansion of the inner collar to be directed inward to thereby create compression on the FSW tip instead of allowing the FSW tip to become loose in the tool at elevated temperatures.

Abstract: A tool is provided that is capable of friction stir processing, friction stir mixing, and friction stir welding of high melting temperature and low melting temperature materials, wherein the collar is now divided into at least an inner and an outer collar coupled to the shank and the FSW tip, wherein new thermal barriers enable expansion of the inner collar to be directed inward to thereby create compression on the FSW tip instead of allowing the FSW tip to become loose in the tool at elevated temperatures.

Abstract: A drill bit that includes a bit body, at least one roller cone attached to the bit body and able to rotate with respect to the bit body, and a plurality of cutting elements disposed on the at least one roller cone is disclosed. At least one of the plurality of cutting elements includes a first area defining a trailing edge, a second area proximate the first area defining a main wear surface, and a third area proximate the second area and defining a leading edge relief zone. Further, an insert for a drill bit that includes a contact portion adapted to contact an earth formation, the contact portion including a first area defining a relieved trailing edge, a second area defining a main wear surface, and a third area proximate the second area and defining a leading edge relief zone. Further, including an insert for a drill bit wherein a surface of the second area is a curved surface having a radius of curvature substantially equal to a radius of a borehole is also disclosed.

Abstract: Methods and apparatus for maintaining lubrication of rolling cone cutters mounted on journal pins. Embodiments comprise a rotating cone disposed on a journal pin and forming a journal gap there between. A cylindrical journal sleeve is disposed in the journal gap. The journal sleeve has a longitudinal gap forming opposing end portions, which are continuously contoured. A lubrication port is disposed in the journal pin and in fluid communication with a lubrication supply. The lubrication port has an outlet located in a recess in the journal gap. Each end of the recess comprises a transitioning surface extending between the bottom of the recess and the outer surface of the journal pin to prevent sharp transitions. In certain embodiments, the journal pin may comprise two or more lubrication ports, each located in a recess with transitioning surfaces.

Abstract: A shaped insert that includes a top portion, and a grip length, wherein the grip length is modified to have a non-uniform cross sectional area is disclosed. In another case, a shaped insert includes a top portion, and a grip length, wherein the grip length is modified such that the insert is non-cylindrical. In another case, a shaped insert includes a top portion, and a grip length, wherein the grip length is coated in a non-uniform manner.