Patents by Inventor Lance Robert Pickens
Lance Robert Pickens has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20260146014Abstract: Methods for the production of syringol from biomass are provided. Reactive diluents derived from syringol and their use in 3D printing are also provided.Type: ApplicationFiled: March 25, 2025Publication date: May 28, 2026Inventors: Jian Chang, Ming Ren, Daniel Yilin Jiang, Lance Robert Pickens, Xiance Wang, Jessica Kalay Su
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Patent number: 12605889Abstract: Systems, methods, and devices for additive manufacturing are provided. In some embodiments, a method includes: coupling a plurality of build platforms to a carrier; forming a plurality of 3D objects on the plurality of build platforms using an additive manufacturing process, where each build platform receives at least one 3D object thereon; removing the plurality of build platforms from the carrier; performing post-processing of the plurality of 3D objects while the 3D objects remain on the respective build platforms; and separating the plurality of 3D objects from the respective build platforms.Type: GrantFiled: September 21, 2023Date of Patent: April 21, 2026Assignee: Align Technology, Inc.Inventors: Thomas Förster-Romswinckel, Robert Gmeiner, Otmar Martl, Oliver Kesel, Bernhard Busetti, Markus Kury, Michael Christopher Cole, Peter Dorfinger, Shawn Stromenger, Viswanath Meenakshisundaram, Lance Robert Pickens
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Publication number: 20250289910Abstract: This disclosure provides low-viscosity resins for producing polymers with properties suitable for use in various mechanical appliances, such as orthodontic appliances (e.g., aligners). The low-viscosity resins may be photo-curable and can be used with direct fabrication methods and equipment. In various embodiments, the polymeric materials produced from the low-viscosity resins described herein have high toughness while remaining resistant to stress relaxation. Low-viscosity, photo-curable resins described herein have reduced hydrogen bonding in comparison to traditional materials (e.g., materials having high urethane content) used in orthodontic appliances.Type: ApplicationFiled: June 3, 2025Publication date: September 18, 2025Inventors: Blaine CARTER, Jennifer CHAVEZ, Lance Robert PICKENS, Michael Christopher COLE, Peter DORFINGER, Yan CHEN
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Publication number: 20250276378Abstract: Systems, methods, and devices for additive manufacturing are provided. In some embodiments, an assembly for supporting 3D objects during an additive manufacturing process is provided. The assembly can include a plurality of build platforms, each build platform configured to support one or more 3D objects during the additive manufacturing process. The assembly can also include a carrier configured to support the plurality of build platforms. The assembly can further include an attachment mechanism configured to releasably couple the plurality of build platforms to the carrier during the additive manufacturing process such that the plurality of build platforms collectively form a build plane having a vertical deviation no greater than 500 ?m.Type: ApplicationFiled: February 27, 2025Publication date: September 4, 2025Inventors: Thomas Förster-Romswinckel, Robert Gmeiner, Otmar Martl, Oliver Kesel, Bernhard Busetti, Markus Kury, Michael Christopher Cole, Peter Dorfinger, Shawn Stromenger, Viswanath Meenakshisundaram, Lance Robert Pickens, Mario Pavic, Kažimir Bekavac
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Publication number: 20250269599Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a system includes a rotor configured to support a plurality of additively manufactured objects having excess material thereon. The system can further include an actuator configured to spin the rotor so as to remove the excess material from the plurality of additively manufactured objects. The system can further include a sensor configured to obtain sensor data indicative of a cleaning status of the plurality of additively manufactured objects while the plurality of additively manufactured objects remain on the rotor. The system can further include a controller configured to adjust, based on the sensor data, an operational parameter of the rotor that enhances removal of the excess material from the plurality of additively manufactured objects.Type: ApplicationFiled: May 6, 2025Publication date: August 28, 2025Inventors: Viswanath Meenakshisundaram, Srinivas Kaza, Chunhua Li, Lance Robert Pickens, Shawn Stromenger, Jun Sato, Siobhan O'Leary, Peter Webber, Brett E. Kelly, Jennifer Chavez
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Publication number: 20250229463Abstract: A manufacturing system comprises a holder, a robot arm, a press and a laser. The holder is configured to receive a feature of a dental appliance and to hold the dental appliance by clamping the feature of the dental appliance, wherein the holder holds the feature of the dental appliance at a reference position. The robot arm is configured to retrieve an object and to place the object against the feature at the reference position. The press is configured to apply pressure to press the object against the feature of the dental appliance while the dental appliance is held by the holder. The laser is configured to expose an interface of the dental appliance and the object to coherent light to weld the object to the feature of the dental appliance while the press presses the object against the feature of the dental appliance.Type: ApplicationFiled: March 31, 2025Publication date: July 17, 2025Inventors: James Nishimuta, Enrique Soltero Borrego, Enrique Jonathan Guzman Olivas, Jun Sato, Kevin Daniel Rodriguez Trujillo, Jose Kiyotaka Blanco Romo, Erick Enriquez de Anda, Lance Robert Pickens, Wesley Wong, Gabriela Perez Vallejo, Carlos Alberto Garcia Carmona, Omar Barraza Alvarez, Miguel Angel Hurtado Soltero
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Patent number: 12351660Abstract: This disclosure provides low-viscosity resins for producing polymers with properties suitable for use in various mechanical appliances, such as orthodontic appliances (e.g., aligners). The low-viscosity resins may be photo-curable and can be used with direct fabrication methods and equipment. In various embodiments, the polymeric materials produced from the low-viscosity resins described herein have high toughness while remaining resistant to stress relaxation. Low-viscosity, photo-curable resins described herein have reduced hydrogen bonding in comparison to traditional materials (e.g., materials having high urethane content) used in orthodontic appliances.Type: GrantFiled: December 5, 2023Date of Patent: July 8, 2025Assignee: Align Technology, Inc.Inventors: Blaine Carter, Jennifer Chavez, Lance Robert Pickens, Michael Christopher Cole, Peter Dorfinger, Yan Chen
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Patent number: 12350885Abstract: Systems for post-processing additively manufactured objects are disclosed herein. In some embodiments, a system includes a rotor configured to support a plurality of additively manufactured objects having excess material thereon, an actuator configured to spin the rotor so as to remove the excess material from the plurality of additively manufactured objects, and an energy source configured to apply energy to the plurality of additively manufactured objects to selectively alter a material property of a portion of each of the plurality of additively manufactured objects.Type: GrantFiled: March 1, 2024Date of Patent: July 8, 2025Assignee: Align Technology, Inc.Inventors: Viswanath Meenakshisundaram, Srinivas Kaza, Chunhua Li, Lance Robert Pickens, Shawn Stromenger, Jun Sato, Siobhan O'Leary, Peter Webber, Brett E. Kelly, Jennifer Chavez
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Publication number: 20250197658Abstract: This disclosure provides stable polymerizable resin compositions comprising one or more antioxidant stabilizers to prevent undesired polymerization and/or oxidation of polymerizable components as well as undesired depletion of photoinitiators in the polymerizable resin composition. Such polymerizable resin compositions can be used to produce polymeric materials with properties suitable for use in various mechanical appliances, such as orthodontic appliances.Type: ApplicationFiled: December 13, 2024Publication date: June 19, 2025Inventors: Ming Ren, Daniel Yilin Jiang, Jason Safko, Lance Robert Pickens
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Patent number: 12319002Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a system includes a plurality of containers configured to receive a plurality of additively manufactured object having excess material thereon. The system can include a rotor having a central shaft and a plurality of arms, each arm having a first end and a second end opposite the first end. The first end of each arm can be coupled to the central shaft and a second end of each arm can be coupled to a respective container of the plurality of containers. The system can also include an actuator configured to spin the rotor so as to remove the excess material from the plurality of additively manufactured objects. The system can further include at least one heat source carried on the rotor to heat the excess material to decrease a viscosity thereof.Type: GrantFiled: October 28, 2022Date of Patent: June 3, 2025Assignee: Align Technology, Inc.Inventors: Viswanath Meenakshisundaram, Srinivas Kaza, Chunhua Li, Lance Robert Pickens, Shawn Stromenger, Jun Sato, Siobhan O'Leary, Peter Webber, Brett E. Kelly, Jennifer Chavez
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Patent number: 12275191Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects. The method can also include adjusting an environmental temperature while rotating the plurality of additively manufactured objects according to a dynamic temperature profile that facilitates removal of the excess material from the plurality of additively manufactured objects. The dynamic temperature profile can include (a) a first temperature configured to decrease a viscosity of the excess material, and (b) a second temperature configured to increase a stiffness of the plurality of additively manufactured objects.Type: GrantFiled: October 28, 2022Date of Patent: April 15, 2025Assignee: Align Technology, Inc.Inventors: Viswanath Meenakshisundaram, Srinivas Kaza, Chunhua Li, Lance Robert Pickens, Shawn Stromenger, Jun Sato, Siobhan O'Leary, Peter Webber, Brett E. Kelly, Jennifer Chavez
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Patent number: 12263620Abstract: Implementations describe systems and methods for manufacturing and performing quality assessment of dental appliances. In one embodiment, a method of manufacturing a dental appliance comprises receiving, at a holder, a feature of the dental appliance, the feature comprising a first surface having a first shape, wherein the holder holds the feature of the dental appliance at a reference position. The method further includes automatically placing an object against the feature at the reference position using a robot arm, wherein the object comprises a second surface having a second shape that mates with the first shape. The method further includes applying pressure to press the object against the feature of the dental appliance and bonding the object to the feature of the dental appliance while applying the pressure.Type: GrantFiled: November 18, 2022Date of Patent: April 1, 2025Assignee: Align Technology, Inc.Inventors: James Nishimuta, Enrique Soltero Borrego, Enrique Jonathan Guzman Olivas, Jun Sato, Kevin Daniel Rodriguez Trujillo, Jose Kiyotaka Blanco Romo, Erick Enriquez de Anda, Lance Robert Pickens, Wesly Wong, Gabriela Perez Vallejo, Carlos Alberto Garcia Carmona, Omar Barraza Alvarez, Miguel Angel Hurtado Soltero
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Patent number: 12240176Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects. The method can also include receiving sensor data indicative of a cleaning status of the plurality of additively manufactured objects. The method can further include adjusting, based on the sensor data, an operational parameter that enhances removal of the excess material from the plurality of additively manufactured objects.Type: GrantFiled: October 28, 2022Date of Patent: March 4, 2025Assignee: Align Technology, Inc.Inventors: Viswanath Meenakshisundaram, Srinivas Kaza, Chunhua Li, Lance Robert Pickens, Shawn Stromenger, Jun Sato, Siobhan O'Leary, Peter Webber, Brett E. Kelly, Jennifer Chavez
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Publication number: 20240218085Abstract: This disclosure provides low-viscosity resins for producing polymers with properties suitable for use in various mechanical appliances, such as orthodontic appliances (e.g., aligners). The low-viscosity resins may be photo-curable and can be used with direct fabrication methods and equipment. In various embodiments, the polymeric materials produced from the low-viscosity resins described herein have high toughness while remaining resistant to stress relaxation. Low-viscosity, photo-curable resins described herein have reduced hydrogen bonding in comparison to traditional materials (e.g., materials having high urethane content) used in orthodontic appliances.Type: ApplicationFiled: December 5, 2023Publication date: July 4, 2024Inventors: Blaine CARTER, Jennifer CHAVEZ, Lance Robert PICKENS, Michael Christopher COLE, Peter DORFINGER, Yan CHEN
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Publication number: 20240198595Abstract: Systems for post-processing additively manufactured objects are disclosed herein. In some embodiments, a system includes a rotor configured to support a plurality of additively manufactured objects having excess material thereon, an actuator configured to spin the rotor so as to remove the excess material from the plurality of additively manufactured objects, and an energy source configured to apply energy to the plurality of additively manufactured objects to selectively alter a material property of a portion of each of the plurality of additively manufactured objects.Type: ApplicationFiled: March 1, 2024Publication date: June 20, 2024Inventors: Viswanath Meenakshisundaram, Srinivas Kaza, Chunhua Li, Lance Robert Pickens, Shawn Stromenger, Jun Sato, Siobhan O'Leary, Peter Webber, Brett E. Kelly, Jennifer Chavez
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Patent number: 11945166Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects on a rotor, the plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects via the rotor. The method can further include applying energy to the plurality of additively manufactured objects to cure a portion of each additively manufactured object while the plurality of additively manufactured objects are on the rotor.Type: GrantFiled: October 28, 2022Date of Patent: April 2, 2024Assignee: Align Technology, Inc.Inventors: Viswanath Meenakshisundaram, Srinivas Kaza, Chunhua Li, Lance Robert Pickens, Shawn Stromenger, Jun Sato, Siobhan O'Leary, Peter Webber, Brett E. Kelly, Jennifer Chavez
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Publication number: 20240100775Abstract: Systems, methods, and devices for additive manufacturing are provided. In some embodiments, a method includes: coupling a plurality of build platforms to a carrier; forming a plurality of 3D objects on the plurality of build platforms using an additive manufacturing process, where each build platform receives at least one 3D object thereon; removing the plurality of build platforms from the carrier; performing post-processing of the plurality of 3D objects while the 3D objects remain on the respective build platforms; and separating the plurality of 3D objects from the respective build platforms.Type: ApplicationFiled: September 21, 2023Publication date: March 28, 2024Inventors: Thomas Förster-Romswinckel, Robert Gmeiner, Otmar Martl, Oliver Kesel, Bernhard Busetti, Markus Kury, Michael Christopher Cole, Peter Dorfinger, Shawn Stromenger, Viswanath Meenakshisundaram, Lance Robert Pickens
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Publication number: 20240091906Abstract: Systems and methods for processing additively manufactured objects are described herein. In some embodiments, for example, a system includes a controller configured to provide one or more control signals; a heater coupled to the controller, where the heater comprises one or more heating elements arranged to heat a blasting medium in response to the one or more control signals; a chamber coupled to the controller, where the chamber comprises an agitatable drum shaped to receive a plurality of additively manufactured objects, and to agitate the plurality of additively manufactured objects in response to the one or more control signals; and an applicator coupled to the controller, where the applicator comprises a nozzle operative to direct, in response to the one or more control signals, a plurality of thermally conductive particles in the blasting medium toward the plurality of additively manufactured objects within the agitatable drum.Type: ApplicationFiled: September 14, 2023Publication date: March 21, 2024Inventors: Paramjot Singh, Lance Robert Pickens, Chunhua Li
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Patent number: 11851510Abstract: This disclosure provides low-viscosity resins for producing polymers with properties suitable for use in various mechanical appliances, such as orthodontic appliances (e.g., aligners). The low-viscosity resins may be photo-curable and can be used with direct fabrication methods and equipment. In various embodiments, the polymeric materials produced from the low-viscosity resins described herein have high toughness while remaining resistant to stress relaxation. Low-viscosity, photo-curable resins described herein have reduced hydrogen bonding in comparison to traditional materials (e.g., materials having high urethane content) used in orthodontic appliances.Type: GrantFiled: March 2, 2021Date of Patent: December 26, 2023Assignee: Align Technology, Inc.Inventors: Blaine Carter, Jennifer Chavez, Lance Robert Pickens, Michael Christopher Cole, Peter Dorfinger, Yan Chen
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Publication number: 20230191702Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects on a rotor, the plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects via the rotor. The method can further include applying energy to the plurality of additively manufactured objects to cure a portion of each additively manufactured object while the plurality of additively manufactured objects are on the rotor.Type: ApplicationFiled: October 28, 2022Publication date: June 22, 2023Inventors: Viswanath Meenakshisundaram, Srinivas Kaza, Chunhua Li, Lance Robert Pickens, Shawn Stromenger, Jun Sato, Siobhan O'Leary, Peter Webber, Brett E. Kelly, Jennifer Chavez