Abstract: A hydrodynamic sealing assembly including a first component having first and second walls and a peripheral wall defining a seal groove, a second component having a rotatable surface relative to said first component, and a hydrodynamic seal comprising a seal body of generally ring-shaped configuration having a circumference. The seal body includes hydrodynamic and static sealing lips each having a cross-sectional area that substantially vary in time with each other about the circumference. In an uninstalled condition, the seal body has a length defined between first and second seal body ends which varies in time with the hydrodynamic sealing lip cross-sectional area. The first and second ends generally face the first and second walls, respectively. In the uninstalled condition, the first end is angulated relative to the first wall and the second end is angulated relative to the second wall. The seal body has a twist-limiting surface adjacent the static sealing lip.

Abstract: A preferred embodiment of a sealing assembly for partitioning a first fluid from a second fluid includes a first machine component defining a seal groove adjoined to a pocket recess and a second machine component having a relatively rotatable surface. A rotary seal is in sealing engagement with the first and second machine components. The rotary seal includes a seal body of generally ring-like construction. The seal body has a predetermined modulus of elasticity and defines a dynamic sealing lip having a dynamic sealing surface. The seal body has an annular recess defining a plurality of retaining ridges and retaining depressions. The annular recess has a first volume in an uninstalled condition and a compressed volume when the rotary seal is in sealing engagement with the first and second machine components. An energizer element is positioned in the annular recess and engages the plurality of retaining ridges and depressions in the annular recess.

Abstract: A hydrodynamically lubricating geometry for the generally circular dynamic sealing lip of rotary seals that are employed to partition a lubricant from an environment. The dynamic sealing lip is provided for establishing compressed sealing engagement with a relatively rotatable surface, and for wedging a film of lubricating fluid into the interface between the dynamic sealing lip and the relatively rotatable surface in response to relative rotation that may occur in the clockwise or the counter-clockwise direction. A wave form incorporating an elongated dimple provides the gradual convergence, efficient impingement angle, and gradual interfacial contact pressure rise that are conducive to efficient hydrodynamic wedging. Skewed elevated contact pressure zones produced by compression edge effects provide for controlled lubricant movement within the dynamic sealing interface between the seal and the relatively rotatable surface, producing enhanced lubrication and low running torque.

Abstract: A composite, dynamic seal suitable for use in a high temperature environment and method of making same. The dynamic seal includes a resilient, generally ring-shaped seal body having a first layer formed of a first resilient sealing material and a second layer formed of a second resilient sealing material. The first and second layers are preferably molded and cured together simultaneously and chemically cross-linked to each other. The first resilient sealing material is selected for its wear resistant dynamic properties and the second resilient sealing material is selected for its compression set resistant properties. Preferably, the first resilient sealing material is tetrafluoroethylene and propylene copolymer and the second resilient sealing material is fluorocarbon rubber. The first and second resilient sealing materials have compatible cure systems, preferably peroxide cure systems.

Abstract: A hydrodynamically lubricating rotary seal for partitioning a lubricant from an environment has a generally circular seal body, a sloping dynamic sealing lip, and an energizer. The dynamic sealing lip is provided for establishing compressed sealing relation with a relatively rotatable surface, and has a sloping dynamic sealing surface that varies in width, and also has a hydrodynamic inlet curvature that varies in position around the circumference of the seal. When the seal is installed against a relatively rotatable surface, the dynamic sealing lip deforms to define a variable width interfacial contact footprint against the relatively rotatable surface that is wavy on the lubricant side, and wedges a film of lubricating fluid into the interface in response to relative rotation. The environment edge of the interfacial contact footprint is substantially circular, and therefore does not produce a hydrodynamic wedging action in response to relative rotation.

Abstract: A rotary shaft sealing assembly in which a first fluid is partitioned from a second fluid in a housing assembly having a rotary shaft located at least partially within. In one embodiment a lip seal is lubricated and flushed with a pressure-generating seal ring preferably having an angled diverting feature. The pressure-generating seal ring and a hydrodynamic seal may be used to define a lubricant-filled region with each of the seals having hydrodynamic inlets facing the lubricant-filled region. Another aspect of the sealing assembly is having a seal to contain pressurized lubricant while withstanding high rotary speeds. Another rotary shaft sealing assembly embodiment includes a lubricant supply providing a lubricant at an elevated pressure to a region between a lip seal and a hydrodynamic seal with a flow control regulating the flow of lubricant past the lip seal.

Abstract: A hydrodynamically lubricating rotary seal for partitioning a lubricant from an environment has a generally circular seal body and sloping, generally opposed projecting static and dynamic sealing lips. The dynamic sealing lip is provided for establishing compressed sealing relation with a relatively rotatable surface, and has a sloping dynamic sealing surface that varies in width, and also has a hydrodynamic inlet curvature that varies in position around the circumference of the seal. When the seal is installed against a relatively rotatable surface, the dynamic sealing lip deforms to define a variable width interfacial contact footprint against the relatively rotatable surface that is wavy on the lubricant side, and wedges a film of lubricating fluid into the interface in response to relative rotation. The environment edge of the interfacial contact footprint is substantially circular, and therefore does not produce a hydrodynamic wedging action in response to relative rotation.

Abstract: A hydrodynamically lubricating rotary seal for partitioning a lubricant from an environment has a generally circular seal body, a sloping dynamic sealing lip, and an energizer. The dynamic sealing lip is provided for establishing compressed sealing relation with a relatively rotatable surface, and has a sloping dynamic sealing surface that varies in width, and also has a hydrodynamic inlet curvature that varies in position around the circumference of the seal. When the seal is installed against a relatively rotatable surface, the dynamic sealing lip deforms to define a variable width interfacial contact footprint against the relatively rotatable surface that is wavy on the lubricant side, and wedges a film of lubricating fluid into the interface in response to relative rotation. The environment edge of the interfacial contact footprint is substantially circular, and therefore does not produce a hydrodynamic wedging action in response to relative rotation.

Abstract: A hydrodynamically lubricating seal has a generally circular seal body defining a static sealing surface and having a dynamic sealing lip projecting from the seal body for establishing sealing relation with a relatively rotatable surface. When compressed against a relatively rotatable surface, dynamic sealing lip defines a hydrodynamic geometry which wedges a film of lubricating fluid into the interface between the seal and the relatively rotatable surface in response to relative rotation. The dynamic sealing lip geometry maintains interfacial contact pressure within the dynamic sealing interface for efficient hydrodynamic lubrication and environmental exclusion, which enhances lubrication and environmental exclusion while permitting relatively high initial compression and relatively low torque. In abrasive environments, the improved exclusionary action results in a dramatic reduction of seal and shaft wear, compared to prior art, and provides a significant increase in seal life.

Abstract: A hydrodynamically lubricated rotary seal or packing assembly which provides environmental exclusion, lubricant retention and hydrodynamic interfacial lubrication in applications where the environment pressure may be higher than the lubricant pressure. The invention is particularly suitable for oilfield drilling swivels and rotary mining equipment, and for applications such as artificial lift pump stuffing box assemblies and centrifugal pumps where a rotating shaft penetrates a pressurized reservoir which is filled with abrasive-laden liquids, mixtures or slurries. The invention provides a unique sealing mechanism which controls high pressure abrasive fluids, and which accomplishes hydrodynamic lubricant pumping activity to maintain efficient lubrication at the dynamic sealing interfaces thereof to thus significantly enhance service life.

Abstract: A rotary seal is provided that operates hydrodynamically in response to relative rotation even when subjected to exposure to a high fluid pressure from either side, and provides low breakout and running torque. A dynamic sealing lip having a wavy geometry provides hydrodynamic lubrication in response to relative rotation when little or no differential pressure is acting across the seal. When differential pressure exists, controlled fluid pressure-induced distortion results in a distorted dynamic sealing lip configuration that is suitable for hydrodynamic lubrication, regardless of which direction the differential pressure acts from.

Abstract: A hydrodynamically lubricating rotary seal for partitioning a lubricant from an environment has a generally circular seal body and sloping, generally opposed projecting static and dynamic sealing lips. The dynamic sealing lip is provided for establishing compressed sealing relation with a relatively rotatable surface, and has a sloping dynamic sealing surface that varies in width, and also has a hydrodynamic inlet curvature that varies in position around the circumference of the seal.

Abstract: A hydrodynamically lubricating seal has a generally circular seal body defining a static sealing surface and having a dynamic sealing lip projecting from the seal body for establishing sealing relation with a relatively rotatable surface. When compressed against a relatively rotatable surface, dynamic sealing lip defines a hydrodynamic geometry which wedges a film of lubricating fluid into the interface between the seal and the relatively rotatable surface in response to relative rotation. The dynamic sealing lip geometry maintains interfacial contact pressure within the dynamic sealing interface for efficient hydrodynamic lubrication and environmental exclusion, which enhances lubrication and environmental exclusion while permitting relatively high initial compression and relatively low torque.

Abstract: A laterally translatable pressure staged rotary shaft sealing mechanism having a seal housing with a shaft passage therein being exposed to a fluid pressure P1 and with a rotary shaft being located within the shaft passage. At least one annular laterally translatable seal carrier is provided. First and second annular resilient sealing elements are supported in axially spaced relation by the annular seal carriers and have sealing relation with the rotary shaft. The seal housing and at least one seal carrier define a first pressure staging chamber exposed to the first annular resilient sealing element and a second pressure staging chamber located between and exposed to the first and second annular resilient sealing elements. A first fluid is circulated to the first pressure chamber at a pressure P1, and a second staging pressure fluid is circulated to the second pressure chamber at a fraction of pressure P1 to achieve pressure staging, cooling of the seals.

Abstract: A hydrodynamically lubricated interference type rotary shaft seal suitable for environmental exclusion and high pressure lubricant retention which incorporates composite multiple modulus construction and a non-planar flexible environmental edge heel geometry which cooperate to resist high pressure extrusion damage while minimizing interfacial contact pressure and accommodating radial shaft motion.

Abstract: A hydrodynamically lubricated squeeze packing type rotary shaft seal suitable for lubricant retention and environmental exclusion which incorporates one or more resilient protuberances which and cooperate with the gland walls to hold the seal straight in its installation groove in unpressurized and low pressure lubricant retention applications thereby preventing skew-induced wear caused by impingement of abrasive contaminants present in the environment, and which also serve as radial bearings to prevent tipping of the seal within its installation gland. Compared to prior art, this invention provides a dramatic reduction of seal and shaft wear in abrasive environments and provides a significant increase in seal life.

Abstract: A swivel seal assembly is defined for providing sealed high pressure fluid communication between relatively rotatable generally coaxial conduits where dynamic runout and static misalignment may occur to one conduit relative to the other. A generally tubular washpipe is mounted in pivotally articulating relation to one conduit, and a generally tubular seal housing is telescoped over the washpipe and mounted in pivotally articulating relation to the other conduit. High pressure, staged rotary seals are supported by the seal housing and maintain bearing and sealing engagement with the washpipe so that the seal housing and washpipe articulate in unison in response to said static misalignment and dynamic runout, thereby virtually eliminating relative lateral motion between the seal housing and washpipe and minimizing rotary seal extrusion damage.

Abstract: A hydrodynamically lubricated squeeze packing type rotary shaft seal suitable for lubricant retention and environmental exclusion which incorporates one or more resilient protuberances which and cooperate with the gland walls to hold the seal straight in its installation groove in unpressurized and low pressure lubricant retention applications thereby preventing skew-induced wear caused by impingement of abrasive contaminants present in the environment, and which also serve as radial bearings to prevent tipping of the seal within its installation gland.

Abstract: An apparatus for perforating a wall, such as the casing wall of a well hole, taking a sample of the fluids which may be behind the wall, and subsequently sealing the perforation so formed in the wall, wherein the perforating portion, the sampling portion and the sealing portion are operably disposed in the apparatus, so as to permit all of the perforating, sampling and sealing functions to be carried out without substantial movement of the apparatus between functions.

Abstract: A hydrodynamically lubricated interference type rotary shaft seal suitable for environmental exclusion and high pressure lubricant retention which incorporates composite multiple modulus construction and a non-planar flexible environmental edge heel geometry which cooperate to resist high pressure extrusion damage while minimizing interfacial contact pressure and accommodating radial shaft motion.