Abstract: The present invention is a transfer case incorporating the use of a single actuator having an input member selectively engagable to a primary output member, an actuator operatively associated with a clutch assembly and a range selector, a first one-way clutch operably associated with the actuator, and a second one-way clutch operably associated with the actuator. When the actuator is actuated in a first direction, the first one-way clutch will activate the range selector to couple the input member and the primary output member to have either of a direct drive ratio, or a reduced gear ratio. When the actuator is actuated in a second direction, the actuator will actuate the second one-way clutch to engage the clutch assembly, transferring rotational force from the primary output member to a secondary output member.

Abstract: The present invention is a clutch assembly which incorporates brushless motor technology to engage a clutch pack to cause two shafts to rotate in unison. The present invention is a clutch actuation assembly having a clutch apply member, a base plate disposed about an axis, a cam plate disposed about the axis, and at least one cam, operably associated with the base plate and the cam plate. The present invention also includes at least one load transferring member operably associated with the at least one cam, as well as an actuator for providing relative rotation between the cam plate and the base plate about the axis, causing the at least one load transferring member to move with respect to the at least one cam, and the cam plate to translate along the axis actuating said clutch apply member.

Abstract: A two-speed transfer case includes a planetary gear assembly, and a shift sleeve that is used for selecting either the reduced speed gear ratio, in which the torque from the input is transferred though the planetary gears, or the direct drive speed ratio, in which the input and output shafts are coupled directly together. The carrier of the planetary gear assembly is equipped with a surface that is capable of receiving a band brake that is disposed thereabout. A lever composed to two pieces, a brake apply arm and a cam follower, applies the brake band, and in doing so controls retardation of the planet carrier, controlling the speed of the carrier, and thus, controlling the output of the planetary gear assembly.

Abstract: An electrohydraulic clutch includes a bidirectional electric motor, a hydraulic circuit and a multiple plate friction clutch pack. The bidirectional electric motor drives a ball screw through a gear reduction assembly. An electric brake on the motor output may be energized to inhibit its rotation. Alternatively, an anti-back drive wrap-spring assembly may be utilized on the motor output. The ball screw output bi-directionally translates a master piston of the hydraulic circuit which in turn advances and retracts an annular slave piston disposed adjacent the friction clutch pack. Hence, actuation of the electric motor displaces hydraulic fluid and compresses or relaxes the friction clutch pack, thereby transferring or inhibiting torque.

Abstract: The present invention is directed to a self-bleed mechanism for a hydraulic system comprising a clutch pack hydraulically actuated by one or more fluid passageways; an elongated cylinder operably connected to the fluid passageways; a piston slidably disposed in the elongated cylinder where the piston controls actuation of the clutch pack by sliding in the elongated cylinder; and a valve connected to the elongated cylinder, wherein air inside of the elongated cylinder is vented through the valve. The valve is a check valve which vents to the general sump and includes a ball which rests in a tapered valve seat, and the ball is held in place with a spring. The piston has a nozzle on an end that unseats said check valve.

Abstract: An electrohydraulic clutch includes a bi-directional electric motor, a hydraulic circuit and a multiple plate friction clutch pack. The bi-directional electric motor drives a ball screw through a gear reduction assembly. The ball screw output translates a master piston of the hydraulic circuit which in turn advances and retracts an annular sleeve piston disposed adjacent the friction clutch pack. Hence, actuation of the electric motor displaces hydraulic fluid and compresses or relaxes the friction clutch pack, thereby transferring or inhibiting torque.

Abstract: An electromagnetic clutch assembly having a solenoid activated ball ramp operator provides reduced power consumption and improved control. The electromagnetic clutch assembly includes a primary or pilot friction clutch pack and a secondary or main friction clutch pack. An annular solenoid coil cooperates with an annular operator or plunger. When the coil is energized, the annular plunger translates and compresses the primary or pilot friction clutch pack. Activation of the pilot clutch pack retards motion of one of the members of the ball ramp operator which, in turn, compresses a secondary or main friction clutch pack disposed across the input and output members.

Abstract: An electromagnetic clutch assembly having a solenoid activated ball ramp operator provides reduced power consumption and improved control. The electromagnetic clutch assembly includes a primary or pilot friction clutch pack and a secondary or main friction clutch pack. An annular solenoid coil cooperates with an annular operator or plunger. When the coil is energized, the annular plunger translates and compresses the primary or pilot friction clutch pack. Activation of the pilot clutch pack retards motion of one of the members of the ball ramp operator which, in turn, compresses a secondary or main friction clutch pack disposed across the input and output members.

Abstract: A powertrain assembly includes a first housing defining a first longitudinal axis. The first housing also has an axially extending pilot. The powertrain assembly further includes a second housing defining a second longitudinal axis and an outer wall. The outer wall has a guide face formed on an inner surface. The pilot is disposed within the second housing and engages the guide face to align the first and second longitudinal axes. A fastener interconnects the second housing on the first housing.

Abstract: A gear shift tower assembly for a manual transmission of a motorized vehicle having a housing adapted to be secured to the manual transmission, a gimbal pivotally coupled to the housing for rotation about a first axis, a shift lever pivotally coupled to the gimbal for rotation about a second axis, and a centering mechanism for biasing the shift lever to a centered position relative to the housing is disclosed. The centering mechanism includes a camming surface formed on the gimbal and a spring-biased follower operably coupled to the housing and engaging the camming surface to urge the shift lever toward a desired position.

Abstract: The transmission of the present invention includes a multi-speed geartrain comprised of an input shaft, a mainshaft, and a plurality of constant-mesh gearsets arranged for selectively coupling the mainshaft to the input shaft for driven rotation at various speed ratios. The mainshaft can be selectively coupled to the power transfer arrangement for establishing two alternative power transmission routes. In particular, the range shift mechanism is provided for establishing a high-range power transmission route and a low-range power transmission route from the mainshaft to a quill shaft which, in turn, drives the interaxle differential. The torque delivered by the quill shaft is split by the interaxle differential between the front and rear drivelines to establish the full-time four-wheel high-range and low-range drive modes.

Abstract: A transmission includes a multi-speed geartrain comprised of an input shaft, a mainshaft, and a plurality of constant-mesh gearsets arranged for selectively coupling the mainshaft to the input shaft for driven rotation at various speed ratios. The mainshaft can be selectively coupled to the power transfer arrangement for establishing two alternative power transmission routes. In particular, the range shift mechanism is provided for establishing a high-range power transmission route and a low-range power transmission route from the mainshaft to a quill shaft which, in turn, drives the interaxle differential. The torque delivered by the quill shaft is split by the interaxle differential between the front and rear drivelines to establish the full-time four-wheel high-range and low-range drive modes. Optionally, the torque transfer apparatus can be provided for controlling speed differentiation across the interaxle differential or in place of the interaxle differential for on-demand four-wheel drive operation.

Abstract: A transfer case for use in a four-wheel drive vehicle. The transfer case has an input shaft supported for rotation about a first rotary axis, a first output shaft supported for rotation about a second rotary axis, a second output shaft supported for rotation about a third rotary axis, and a torque transfer arrangement for delivering drive torque from the input shaft to each of the first and second output shafts.

Abstract: A planetary gear assembly is disclosed having a sun gear fixed for rotation with an input, a ring gear, and a planet carrier fixed for rotation with an output and which has a plurality of planet gears rotatably supported thereon that mesh with the sun gear and the ring gear. To establish the high and low-range drive connections between the input and the output, a first range sleeve is supported for rotation with the input and is movable between a neutral position and an engaged position whereat the input is coupled to the planet carrier. In addition, a second range sleeve is supported for rotation with the ring gear and is movable between a neutral position and an engaged position whereat the ring gear is coupled to a stationary brake plate. Accordingly, the high-range drive connection between the input and the output is established when the first range sleeve is in its engaged position and the second range sleeve is in its neutral position.

Abstract: A damper and clutch assembly is provided having a damper mechanism for providing a dampened connection to an engine output shaft and having an inertia member connected thereto. A multi-disc clutch mechanism is also drivingly connected to the damper mechanism. The clutch mechanism includes a plurality of drive plates connected to a drive drum, a plurality of driven plates connected to a driven drum and an inertia member connected to the drive drum. The damper and clutch assembly is integrated into the housing of a manual shift automotive transmission and is provided with a forced air cooling system and an inside to outside lubrication system.

Abstract: A bearing retention system for use in mounting a bearing assembly. The bearing retention system includes a retainer stud having an elongated head that is used to axially restrain a race of the bearing assembly and a locknut that is used to tighten the retainer stud.

Abstract: The transmission of the present invention includes a multi-speed geartrain comprised of an input shaft, a mainshaft, and a plurality of constant-mesh gearsets arranged for selectively coupling the mainshaft to the input shaft for driven rotation at various speed ratios. The mainshaft can be selectively coupled to the power transfer arrangement for establishing two alternative power transmission routes. In particular, the range shift mechanism is provided for establishing a high-range power transmission route and a low-range power transmission route from the mainshaft to a quill shaft which, in turn, drives the interaxle differential. The torque delivered by the quill shaft is split by the interaxle differential between the front and rear drivelines to establish the full-time four-wheel high-range and low-range drive modes.