Abstract: A multi-piece vehicle wheel assembly includes a wheel center and a lightweight wheel rim. The wheel center defines a center hole and has an outer margin. The wheel rim has opposing inside and outside major surfaces. The outside major surface defines a rim bed for mounting a vehicle tire. The inside major surface includes an inwardly-extending annular shoulder. A plurality of circumferentially spaced rim bosses are formed with the annular shoulder of the rim, and are adapted for engaging the outer margin of the wheel center. A corresponding plurality of circumferentially spaced fastener holes are formed along the outer margin the wheel center, and are adapted for aligning with the rim bosses formed with the rim. A plurality of fasteners are received through the aligned rim bosses and fastener holes to attach the rim and the wheel center together.

Abstract: A multi-piece vehicle wheel assembly includes a wheel center and a lightweight wheel rim. The wheel center defines a center hole and has an outer margin. The wheel rim has opposing inside and outside major surfaces. The outside major surface defines a rim bed for mounting a vehicle tire. The inside major surface includes an inwardly-extending annular shoulder. A plurality of circumferentially spaced rim bosses are formed with the annular shoulder of the rim, and are adapted for engaging the outer margin of the wheel center. A corresponding plurality of circumferentially spaced fastener holes are formed along the outer margin the wheel center, and are adapted for aligning with the rim bosses formed with the rim. A plurality of fasteners are received through the aligned rim bosses and fastener holes to attach the rim and the wheel center together.

Abstract: A method for manufacturing a wheel rim for a two-piece vehicle wheel assembly. The method includes the step of providing a one-piece alloy wheel form defining an integrally-formed annular rim blank and a rigidifying flange. The rim blank includes first and second edge portions. At least one of the first and second edge portions of the rim blank is shaped. After the shaping step, the one-piece wheel form is cut to separate the shaped wheel rim from the rigidifying flange.

Abstract: A method for manufacturing a wheel rim for a two-piece vehicle wheel assembly. The method includes the step of providing a one-piece alloy wheel form defining an integrally-formed annular rim blank and a rigidifying flange. The rim blank includes first and second edge portions. At least one of the first and second edge portions of the rim blank is shaped. After the shaping step, the one-piece wheel form is cut to separate the shaped wheel rim from the rigidifying flange.

Abstract: A method of manufacturing a wheel rim for a two-piece vehicle wheel assembly. The method includes the step of casting a one-piece alloy wheel form. The wheel form defines an integrally-formed annular rim blank and supporting center. The rim blank includes opposing first and second annular edge portions. The first annular edge portion of the rim blank is machined, and then the second annular edge portion of the rim blank is machined. After the machining steps, the one-piece wheel form is cut to separate the machined wheel rim from the supporting center.