Patents by Inventor Larry E. Drafall

Larry E. Drafall has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6447601
    Abstract: A crystal puller for growing monocrystalline silicon ingots according to the Czochralski method includes a housing and a crucible in the housing for containing molten silicon. The crucible has a side wall having a transmittance of at least about 80% generally throughout a light wavelength range of about 500 to about 2500 nanometers. A pulling mechanism is included for pulling a growing ingot upward from the molten silicon. In operation, polycrystalline silicon is charged to the crucible and the crucible is heated to melt the polycrystalline silicon for forming a molten silicon melt in the crucible. A seed crystal is then brought into contact with the molten silicon in the crucible and a monocrystalline silicon ingot is pulled up from the molten silicon.
    Type: Grant
    Filed: March 19, 2001
    Date of Patent: September 10, 2002
    Assignee: MEMC Electronic Materials, Inc.
    Inventors: Richard Joseph Phillips, Larry E. Drafall, Kirk D. McCallum
  • Patent number: 5980629
    Abstract: A method of reinforcing a crucible for the containment of molten semiconductor material in a Czochralski process, and of inhibiting formation of dislocations within a single crystal grown by the process. The crucible includes a body of vitreous silica having a bottom wall and a sidewall formation extending up from the bottom wall and defining a cavity for holding the molten semiconductor material. The sidewall formation and bottom wall each have an inner and an outer surface. A first devitrification promoter is deposited on the inner surface of the sidewall formation at a temperature below about 600.degree. C. The deposit is such that, when the crucible is heated above 600.degree. C., a first layer of substantially devitrified silica forms on the inner surface which is capable of promoting substantially uniform dissolution of the inner surface and reducing the release of crystalline silica particulates into the molten semiconductor material as a crystal is pulled from the molten semiconductor material.
    Type: Grant
    Filed: June 14, 1995
    Date of Patent: November 9, 1999
    Assignee: MEMC Electronic Materials, Inc.
    Inventors: Richard L. Hansen, Larry E. Drafall, Robert M. McCutchan, John D. Holder, Leon A. Allen, Robert D. Shelley
  • Patent number: 5976247
    Abstract: A crucible in which a semiconductor material is melted and held during a crystal growing process. The crucible includes a body of vitreous silica having a bottom wall and a sidewall formation extending up from the bottom wall and defining a cavity for holding the molten semiconductor material. The sidewall formation has an inner and an outer surface. A first devitrification promoter on the inner surface of the sidewall formation is distributed such that a first layer of substantially devitrified silica is formed on the inner surface of the crucible which is in contact with the molten semiconductor material when the semiconductor material is melted in the crucible during the crystal growing process. A second devitrification promoter on the outer surface of the sidewall formation is distributed such that a second layer of substantially devitrified silica is formed on the outer surface of the crucible when the semiconductor material is melted in the crucible during the crystal growing process.
    Type: Grant
    Filed: June 14, 1995
    Date of Patent: November 2, 1999
    Assignee: MEMC Electronic Materials, Inc.
    Inventors: Richard L. Hansen, Larry E. Drafall, Robert M. McCutchan, John D. Holder, Leon A. Allen, Robert D. Shelley
  • Patent number: 5779791
    Abstract: A Czochralski method of producing a single crystal silicon ingot having a uniform thermal history from a silicon melt contained in a crucible coaxial with the ingot. In the process the pulling rate of the end-cone of the ingot is maintained at a relatively constant rate which is comparable to the pulling rate for the second half of the main body of the ingot. During the pulling of the end-cone of the crystal at a constant rate, the process may be further refined by, either independently or in combination, increasing the heat supplied to the melt, reducing the crystal rotation rate and/or reducing the crucible rotation rate. The second half of the main body of a single crystal silicon ingot grown in accordance with this process exhibits a relatively uniform axial concentration of flow pattern defects and amount of oxygen precipitated.
    Type: Grant
    Filed: August 8, 1996
    Date of Patent: July 14, 1998
    Assignee: MEMC Electronic Materials, Inc.
    Inventors: Harold W. Korb, Sadasivam Chandrasekhar, Robert J. Falster, Joseph C. Holzer, Kyong-Min Kim, Steven L. Kimbel, Larry E. Drafall