Abstract: A heated drum assembly enables improved thermal control of a hollow drum in the heated drum assembly by integrating thermal sensing devices in the assembly.

Abstract: A heated drum assembly enables improved thermal control of a hollow drum in the heated drum assembly by integrating thermal sensing devices in the assembly.

Abstract: A method and system for selectively controlling supplied power to an ink melt heater for maintaining a desired ink melt rate despite a varying ambient parameter affecting an actual melt rate. A predetermined amount of power is supplied to the ink melt heater intended to cause the desired ink melt rate. The ambient parameter is detected by the ink melt heater. A determination is made if the detected ambient parameter will cause a variance in the actual ink melt rate from the desired ink melt rate. If a variance is so determined, the supplied power is adjusted from the predetermined amount to an adjusted amount for realizing desired ink melt rate. The ambient parameter preferably comprises sensing a factor representative of at least one of local environmental air temperature to the printing system or adjacent ink temperature to the heat plate.

Abstract: A method and system for detecting an ink stick jam in a solid liquid ink phasing delivery system for supplying ink to a printer. The phasing system includes a heater plate disposed to engage a solid ink stick and heat an engaging portion of the ink stick to a liquid phase. A temperature sensing device associated with the heater plate detects the temperature thereof. A control system selectively supplies power to the heater plate. The method comprises supplying a predetermined amount of power through the control system to the heater plate intended to achieve the desired melt rate of the ink stick during a phase change from solid to liquid. The desired melt rate is associated with the predetermined desired temperature of the heater plate. The temperature of the heater plate is sensed with the sensing device during the supply of power thereto.

Abstract: A heater assembly heats media substrate in a printing system prior to imprinting a desired image on the substrate. A plate member engages the substrate and communicates thermal energy thereto for the heating. A laminar assembly is adhered to the plate member and includes a trace pattern for converting electrical energy to the thermal energy. A thermal storage member is interposed between the plate member and the trace pattern for distributing thermal energy throughout the thermal storage member. Two thermal fuses are serially connected, one at each end of the trace pattern and disposed relative to the thermal storage member for detecting an undesired temperature increase in the laminar assembly sufficient for opening the fuses and electrically isolating the heater assembly against a consequential thermal run-away causing insulation degradation and an electrical short between the trace pattern and the plate member.

Abstract: An ink melt heater is disposed in a phasing printing system for heating a solid ink stick for melting the ink stick from a solid to a liquid phase. The heater includes a trace assembly having a plurality of power zones having different wattage densities respectively. The heat transfer plate is adhered to the trace assembly for mating engagement against the solid ink stick. The heater has a low thermal mass for enhanced and rapid heat transfer from the trace assembly through the transfer to the ink stick.

Abstract: A method and system is provided for more accurately determining ink in-flow and out-flow to a reservoir in a solid-to-liquid ink phasing delivery system for supplying ink to a printer. The printer throughput is safely maximized with a software algorithm that measures the ink available in the printer reservoir for printing. The algorithm is based on the known amount of ink in the reservoir when a level sensor probe is tripped and then calculates additional changes in ink volume. The process is done until the algorithm determines the reservoir volume is below a predetermined minimum level when the level sense probe senses ink. The algorithm calculates the ink leaving the reservoir using an out-flow model based on pixel counting and calculates ink entering the reservoir using an in-flow model based on a minimum guaranteed amount of ink delivered from the melt heater. A time out period is further calculated in which the reservoir should be refilled, and if not, the system is checked for an ink stick jam.

Abstract: A drum heater consisting of a plurality of vanes made preferably from mica material and having multiple separate heater wire channels controlled from an electrical cable is provided for heating the interior of a printer drum or fuser. The drum heater has element wires, which can be operated in two different modes, and which are wound around eight mica vanes. The mica vanes are held together on both ends with mica end caps for assembly, electrical isolation and thermal isolation. The mica vanes additionally define protruding tabs for attachment of wire restraining and protecting mica panels.

Abstract: A drum heater consisting of a plurality of vanes made preferably from mica material and having multiple separate heater wire channels controlled from an electrical cable is provided for heating the interior of a printer drum or fuser. The drum heater has element wires, which can be operated in two different modes, and which are wound around eight mica vanes. The mica vanes are held together on both ends with mica end caps for assembly, electrical isolation and thermal isolation. The mica vanes additionally define protruding tabs for attachment of wire restraining and protecting mica panels.

Abstract: An improved replaceable liquid application system for applying a liquid intermediate transfer surface to a support surface in a printer is provided. The liquid application system is contained in a removable cassette and utilizes a liquid impregnated arcuate surface that engages the support surface by rolling contact. The liquid impregnated arcuate surface and a reclamation assembly are contained in a removable cartridge in the cassette. A cartridge life status assembly determines when the useful life of the cartridge has been exhausted. Push tabs on the cartridge and finger wells on the cassette allow for easy and convenient removal of a used cartridge and insertion of a replacement cartridge.

Abstract: An improved replaceable liquid application system for applying a liquid intermediate transfer surface to a support surface in a printer is provided. The liquid application system is contained in a removable cassette and utilizes a liquid impregnated arcuate surface that engages the support surface by rolling contact. The liquid impregnated arcuate surface and a reclamation assembly are contained in a removable cartridge in the cassette. A cartridge life status assembly determines when the useful life of the cartridge has been exhausted. Push tabs on the cartridge and finger wells on the cassette allow for easy and convenient removal of a used cartridge and insertion of a replacement cartridge.

Abstract: An improved replaceable liquid application system for applying a liquid intermediate transfer surface to a support surface in a printer is provided. The liquid application system is contained in a removable cassette and utilizes a liquid impregnated arcuate surface that engages the support surface by rolling contact. The liquid impregnated arcuate surface and a reclamation assembly are contained in a removable cartridge in the cassette. A cartridge life status assembly determines when the useful life of the cartridge has been exhausted. Push tabs on the cartridge and finger wells on the cassette allow for easy and convenient removal of a used cartridge and insertion of a replacement cartridge.

Abstract: A method of cleaning a media preheater that is positioned in the media path of a printer is disclosed. The media preheater has a fixed heater and a movable plate array biased toward the heater such that printer media passing between the plate array and the heater is compressed therebetween and heated. The preheater may be positioned upstream of a print head and downstream of a media advancing mechanism in the media path. More than one plate may be provided in the plate array to accommodate non-planarity of the heater or the printing media. The method elevates the temperature of the contact surface of the preheater to a cleaning temperature that is greater than the operating temperature and then passes a chase sheet over the surface to remove contamination from the preheater surface.

Abstract: An apparatus and method are described for applying an intermediate transfer surface, in the form of a liquid layer, on a support surface as may be used in a phase change ink printing system. The apparatus includes an applicator assembly for distributing the liquid layer onto the support surface to produce the intermediate transfer surface and an apparatus for metering the liquid layer uniformly on the support surface. The applicator assembly has a contact medium for removing foreign matter from and delivering the liquid onto the support surface. Preferably the contact medium is a liquid impregnated web that is periodically incremented to present a clean web surface in contact with the support surface. The metering apparatus is a hydrodynamic blade that uniformly distributes the liquid intermediate transfer layer over the support surface.

Abstract: A media preheater positioned in the media path of a printer and having a fixed heater and a movable plate array biased toward the heater such that printing media passing between the heater and the plate array is compressed therebetween and heated. The preheater may be positioned upstream of a print head and downstream of a media advancing mechanism in the media path. More than one plate may be provided in the plate array to accommodate non-planarity of the heater or the printing medium. The plate array may be a thermally massive element that contacts the heater when no media is present, thereby permitting the medium to be heated from both sides.

Abstract: A phase change ink transfer printing apparatus (10) applies a liquid intermediate transfer surface (12) to a heated drum (14, 28). Because the intermediate transfer surface is a thin liquid layer, molten ink drops (122) striking it flatten and spread out (110, 112, 114, 130) prior to cooling and solidifying as an ink image (26, 130) at the drum temperature. After the ink image is deposited, a print medium (21, 132), such as a transparency film, is fed into a nip (22) formed between the heated drum and an elastomeric transfer roller (23). As the drum turns, the print medium is pulled through the nip to transfer the ink image to the print medium. When in the nip, heat from the drum and print medium combine to heat the ink in accordance with a process window (90), making the ink sufficiently soft and tacky to adhere to the print medium but not to the drum. The ink drops comprising the ink image have a desired diameter to height ratio of from about 1.