Abstract: An interconnect device enables battery cells having terminals in the form of flexible tabs to be serially interconnected in a stack. The interconnect device comprises a relatively rigid substrate and at least two arrays of pins projecting from opposing first and second surfaces of the substrate. This enables the flexible tabs of the battery cell to be embedded in the pin arrays, providing a quick and easy means of fixing the tabs and enabling them to be interconnected to other cells in a stacked arrangement. A battery module formed from such a stack of cell assemblies is also disclosed.

Abstract: A battery assembly having batteries connected in series to form rows and columns of battery cells into packs that combine the energy of multiple batteries. The battery cells are joined together to form columns of cells connected mechanically together by an exterior connection sleeve, and mechanically and electrically connected together by a conductive epoxy joining the end of one cell to the end of an adjacent cell in series. The columns of cells are mounted and held in place by racks, with bolts passing through the racks to form a sandwich structure that secures the position and orientation of the cells and columns, and that maintains the electrical connection between joined cells. Perpendicularly disposed to the direction of the columns are a series of conductive bands that join adjacent cells together along rows of cells.

Abstract: An interconnect device enables battery cells having terminals in the form of flexible tabs to be serially interconnected in a stack. The interconnect device comprises a relatively rigid substrate and at least two arrays of pins projecting from opposing first and second surfaces of the substrate. This enables the flexible tabs of the battery cell to be embedded in the pin arrays, providing a quick and easy means of fixing the tabs and enabling them to be interconnected to other cells in a stacked arrangement. A battery module formed from such a stack of cell assemblies is also disclosed.

Abstract: A battery assembly having batteries connected in series to form rows and columns of battery cells into packs that combine the energy of multiple batteries. The battery cells are joined together to form columns of cells connected mechanically together by an exterior connection sleeve, and mechanically and electrically connected together by a conductive epoxy joining the end of one cell to the end of an adjacent cell in series. The columns of cells are mounted and held in place by racks, with bolts passing through the racks to form a sandwich structure that secures the position and orientation of the cells and columns, and that maintains the electrical connection between joined cells. Bus bars at the end of the columns of each rack are joined together to electrically connect the columns to each other, and to provide two terminals of the pack through which power is supplied to and from the cells.