Patents by Inventor Larry Watkins
Larry Watkins has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7802637Abstract: A drilling system includes a steerable bottomhole assembly (BHA) having a steering unit and a control unit that provide dynamic control of drill bit orientation or tilt. Exemplary steering units can adjust bit orientation at a rate that approaches or exceeds the rotational speed of the drill string or drill bit, can include a dynamically adjustable articulated joint having a plurality of elements that deform in response to an excitation signal, can include adjustable independently rotatable rings for selectively tilting the bit, and/or can include a plurality of selectively extensible force pads. The force pads are actuated by a shape change material that deforms in response to an excitation signal. A method of directional drilling includes continuously cycling the position of the steering unit based upon the rotational speed of the drill string and/or drill bit and with reference to an external reference point.Type: GrantFiled: October 30, 2007Date of Patent: September 28, 2010Assignee: Baker Hughes IncorporatedInventors: Peter Aronstam, Roger Fincher, Larry Watkins
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Patent number: 7757784Abstract: A novel well bore drilling system and method utilizes independently deployable multiple tubular strings to drill, line and cement multiple hole sections without intervening trips to the surface. In one embodiment, the drilling system includes two or more independent, telescoping, tubular members that form a nested tubular assembly and one or more sensors disposed on the nested tubular assembly. The nested tubular string is deployed in the wellbore in conjunction with a Bottom Hole Assembly (BHA). In some embodiments, a drilling motor for rotating a drill bit is also positioned in the tubular assembly. The sensors can be disposed in a stator of the drilling motor or adjacent the motor. Also, in embodiments, the sensors can be positioned on extensible members that can position the sensor or sensors adjacent the wellbore wall.Type: GrantFiled: June 24, 2005Date of Patent: July 20, 2010Assignee: Baker Hughes IncorporatedInventors: Roger Fincher, Allen Sinor, Larry Watkins, Joel Wilmes
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Patent number: 7748474Abstract: An active vibration control device improves drilling by actively applying a dampening profile and/or a controlled vibration to a drill string and/or bottomhole assembly (BHA). Embodiments of the present invention control the behavior of a drill string and/or BHA in order to prevent or minimize the occurrence of harmful drill string/BHA motion and/or to apply a vibration to the drill string/BHA that improves one or more aspects of the drilling process. Measurements of one or more selected parameters of interest are processed to determine whether the undesirable vibration or motion is present in the drill string or BHA and/or whether the drill string and/or BHA operation can be improved by the application of a controlled vibration. If either or both conditions are detected, corrective action is formulated and appropriate control signals are transmitted to one or more devices in the drill string and/or BHA.Type: GrantFiled: June 20, 2006Date of Patent: July 6, 2010Assignee: Baker Hughes IncorporatedInventors: Larry Watkins, Roger W. Fincher, Peter Aronstam
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Publication number: 20100139977Abstract: An active vibration control device improves drilling by actively applying a dampening profile and/or a controlled vibration to a drill string and/or bottomhole assembly (BHA). Embodiments of the present invention control the behavior of a drill string and/or BHA in order to prevent or minimize the occurrence of harmful drill string/BHA motion and/or to apply a vibration to the drill string/BHA that improves one or more aspects of the drilling process. Measurements of one or more selected parameters of interest are processed to determine whether the undesirable vibration or motion is present in the drill string or BHA and/or whether the drill string and/or BHA operation can be improved by the application of a controlled vibration. If either or both conditions are detected, corrective action is formulated and appropriate control signals are transmitted to one or more devices in the drill string and/or BHA.Type: ApplicationFiled: February 11, 2010Publication date: June 10, 2010Applicant: BAKER HUGHES INCORPORATEDInventors: Larry Watkins, Roger W. Fincher, Peter Aronstam
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Patent number: 7730970Abstract: A device and system for improving efficiency of subterranean cutting elements uses a controlled oscillation super imposed on steady drill bit rotation to maintain a selected rock fracture level. In one aspect, a selected oscillation is applied to the cutting element so that at least some of the stress energy stored in an earthen formation is maintained after fracture of the rock is initiated. Thus, this maintained stress energy can thereafter be used for further crack propagation. In one embodiment, an oscillation device positioned adjacent to the drill bit provides the oscillation. A control unit can be used to operate the oscillation device at a selected oscillation. In one arrangement, the control unit performs a frequency sweep to determine an oscillation that optimizes the cutting action of the drill bit and configures the oscillation device accordingly. One or more sensors connected to the control unit measure parameters used in this determination.Type: GrantFiled: September 6, 2007Date of Patent: June 8, 2010Assignee: Baker Hughes IncorporatedInventors: Roger W. Fincher, Larry A. Watkins, Peter Aronstam, Allen Sinor, John L. Baugh
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Patent number: 7721822Abstract: Methods and control systems are provided for a wellbore drilling system having an active differential pressure device (APD device) in fluid communication with a returning fluid. The APD Device creates a differential pressure across the device, which reduces the pressure below or downhole of the device. In embodiments, a control unit controls the APD Device in real time via a data transmission system. In one arrangement, the data transmission system includes data links formed by conductors associated with the drill string. The conductors, which may include electrical wires and/or fiber optic bundles, couple the control unit to the APD Device and other downhole tools such as sensors. In other arrangements, the data link can include data transmission stations that use acoustic, EM, and/or RF signals to transfer data. In still other embodiments, a mud pulse telemetry system can be used in transfer data and command signals.Type: GrantFiled: March 10, 2006Date of Patent: May 25, 2010Assignee: Baker Hughes IncorporatedInventors: Sven Krueger, Volker Krueger, Harald Grimmer, Roger W. Fincher, Larry A. Watkins, Peter Aronstam, Peter Fontana
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Patent number: 7597148Abstract: Gas hydrates, particularly natural gas hydrates e.g. methane hydrates, may be formed and controlled within conduits and vessels by imparting energy to gas and water, for instance using agitation or vibration. The systems and methods allow for improved flow characteristics for fluids containing the gases, e.g. hydrocarbon fluids being transported, and for improved overall efficiencies. The gas and water within a gas flow path may be perturbed or agitated to initiate formation of relatively small hydrate particles. The hydrate particles continue to form as long as energy is imparted and water and hydrate guest molecules are available. High amplitude agitation of the gas and water will repeatedly break up agglomerated hydrate particles that form and encourage the formation of more and smaller particles. As more hydrate forms in this manner, less and less free water may be available proximate the gas and water contact.Type: GrantFiled: April 24, 2006Date of Patent: October 6, 2009Assignee: Baker Hughes IncorporatedInventors: Edward J. O'Malley, Bennett M. Richard, Paul M. McElfresh, Aftab Khokhar, Daniel L. Crosby, Vu Thieu, Roger W. Fincher, Larry A. Watkins
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Publication number: 20090114450Abstract: Fluid systems may contain elements to provide changes in bulk fluid density in response to various environmental conditions. One environmental driver to the variable density is pressure; other environmental drivers include, but are not limited to, temperature or changes in chemistry. The variable density of the fluid is beneficial for controlling sub-surface pressures within desirable pore pressure and fracture gradient envelopes. The variability of fluid density permits construction and operation of a wellbore with much longer hole sections than when using conventional single gradient fluids.Type: ApplicationFiled: January 14, 2009Publication date: May 7, 2009Applicant: BAKER HUGHES INCORPORATEDInventors: Larry A. Watkins, Roger W. Fincher
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Patent number: 7487828Abstract: A drilling system comprises a tubular member disposed in a wellbore having a downhole assembly disposed therein. At least one electrical device is disposed in the downhole assembly. A fuel cell is disposed in the downhole assembly and operatively coupled to the electrical device for providing electrical power thereto. The fuel cell extracts at least a portion of its fuel supply from the flowing drilling fluid downhole. In another aspect, a pipeline system comprises a pipeline having a fluid flowing therein. An electrically powered device is disposed in the pipeline. A fuel cell is operatively coupled to the electrically powered device for providing electrical power thereto. The fuel cell extracts at least a portion of a fuel supply from a fluid flowing in the pipeline.Type: GrantFiled: May 22, 2007Date of Patent: February 10, 2009Assignee: Baker Hughes IncorporatedInventors: Roger Fincher, Larry Watkins, Peter Aronstam
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Publication number: 20080296014Abstract: An element includes a tube, at least in part including a shape memory material; and a swellable material disposed adjacent the tube.Type: ApplicationFiled: April 11, 2008Publication date: December 4, 2008Applicant: BAKER HUGHES INCORPORATEDInventors: BENNETT M. RICHARD, LARRY A. WATKINS
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Patent number: 7400262Abstract: A system for communicating between a first location and a second location comprises a jointed tubular string having a first section and a second section connected at a connection joint, with the tubular string having a fluid in an internal passage thereof. A first acoustic transducer is mounted in the internal passage of the first section proximate the connection joint, and a second acoustic transducer is mounted in the internal passage of the second section proximate the connection joint. A signal transmitted from the first location to the second location is transmitted across the connection joint as an acoustic signal in the fluid from the first acoustic transducer to the second acoustic transducer.Type: GrantFiled: February 2, 2005Date of Patent: July 15, 2008Assignee: Baker Hughes IncorporatedInventors: Roland E. Chemali, Volker Krueger, Peter Aronstam, Roger Fincher, Larry Watkins
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Patent number: 7353887Abstract: An active differential pressure device (APD device) in fluid communication with a returning fluid creates a differential pressure across the device, which controls pressure below the APD Device. In embodiments, a control unit controls the APD Device to provide a selected pressure differential at a wellbore bottom, adjacent a casing shoe, in an intermediate wellbore location, or in a casing. In one arrangement, the control system is pre-set at the surface such that the APD Device provides a substantially constant pressure differential. In other arrangements, the control system adjusts an operating parameter of the APD Device to provide a desired pressure differential in response to one or more measured parameters. Devices such as an adjustable bypass can be used to control the APD Device. In other embodiments, one or more flow control devices coupled to the return fluid reduce the effective pressure differential provided by the APD Device.Type: GrantFiled: September 8, 2005Date of Patent: April 8, 2008Assignee: Baker Hughes IncorporatedInventors: Sven Krueger, Volker Krueger, Harald Grimmer, Larry A. Watkins, Peter Aronstam, Peter Fontana, Roger W. Fincher
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Patent number: 7341116Abstract: A device and system for improving efficiency of subterranean cutting elements uses a controlled oscillation super imposed on steady drill bit rotation to maintain a selected rock fracture level. In one aspect, a selected oscillation is applied to the cutting element so that at least some of the stress energy stored in an earthen formation is maintained after fracture of the rock is initiated. Thus, this maintained stress energy can thereafter be used for further crack propagation. In one embodiment, an oscillation device positioned adjacent to the drill bit provides the oscillation. A control unit can be used to operate the oscillation device at a selected oscillation. In one arrangement, the control unit performs a frequency sweep to determine an oscillation that optimizes the cutting action of the drill bit and configures the oscillation device accordingly. One or more sensors connected to the control unit measure parameters used in this determination.Type: GrantFiled: January 20, 2005Date of Patent: March 11, 2008Assignee: Baker Hughes IncorporatedInventors: Roger W. Fincher, Larry A. Watkins, Peter Aronstam, Allen Sinor, John L. Baugh
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Publication number: 20080053705Abstract: A drilling system includes a steerable bottomhole assembly (BHA) having a steering unit and a control unit that provide dynamic control of drill bit orientation or tilt. Exemplary steering units can adjust bit orientation at a rate that approaches or exceeds the rotational speed of the drill string or drill bit, can include a dynamically adjustable articulated joint having a plurality of elements that deform in response to an excitation signal, can include adjustable independently rotatable rings for selectively tilting the bit, and/or can include a plurality of selectively extensible force pads. The force pads are actuated by a shape change material that deforms in response to an excitation signal. A method of directional drilling includes continuously cycling the position of the steering unit based upon the rotational speed of the drill string and/or drill bit and with reference to an external reference point.Type: ApplicationFiled: October 30, 2007Publication date: March 6, 2008Applicant: BAKER HUGHES INCORPORATEDInventors: Peter Aronstam, Roger Fincher, Larry Watkins
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Publication number: 20080041629Abstract: A drilling system includes a steerable bottomhole assembly (BHA) having a steering unit and a control unit that provide dynamic control of drill bit orientation or tilt. Exemplary steering units can adjust bit orientation at a rate that approaches or exceeds the rotational speed of the drill string or drill bit, can include a dynamically adjustable articulated joint having a plurality of elements that deform in response to an excitation signal, can include adjustable independently rotatable rings for selectively tilting the bit, and/or can include a plurality of selectively extensible force pads. The force pads are actuated by a shape change material that deforms in response to an excitation signal. A method of directional drilling includes continuously cycling the position of the steering unit based upon the rotational speed of the drill string and/or drill bit and with reference to an external reference point.Type: ApplicationFiled: October 30, 2007Publication date: February 21, 2008Applicant: BAKER HUGHES INCORPORATEDInventors: Peter Aronstam, Roger Fincher, Larry Watkins
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Publication number: 20070295537Abstract: A device and system for improving efficiency of subterranean cutting elements uses a controlled oscillation super imposed on steady drill bit rotation to maintain a selected rock fracture level. In one aspect, a selected oscillation is applied to the cutting element so that at least some of the stress energy stored in an earthen formation is maintained after fracture of the rock is initiated. Thus, this maintained stress energy can thereafter be used for further crack propagation. In one embodiment, an oscillation device positioned adjacent to the drill bit provides the oscillation. A control unit can be used to operate the oscillation device at a selected oscillation. In one arrangement, the control unit performs a frequency sweep to determine an oscillation that optimizes the cutting action of the drill bit and configures the oscillation device accordingly. One or more sensors connected to the control unit measure parameters used in this determination.Type: ApplicationFiled: September 6, 2007Publication date: December 27, 2007Applicant: BAKER HUGHES INCORPORATEDInventors: Roger Fincher, Larry Watkins, Peter Aronstam, Allen Sinor, John Baugh
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Patent number: 7313052Abstract: A system and methods of transmitting information between a first location and a second location comprise transmitting a data signal and a known signal from one of the first location and the second location over a signal channel having a first noise component. A second noise component is measured in a noise channel adjacent the signal channel. The data signal, the known signal, and the first noise component are received at the other location. The first noise component is estimated based on the second noise component. The estimated noise component is combined with the received data signal and the received known signal to generate noise-cancelled received data and received known signals. The noise-cancelled received known signal is processed to obtain an estimate of the channel transfer function. The estimated channel transfer function is combined with the noise-cancelled received data signal to reconstruct the transmitted data signal.Type: GrantFiled: April 8, 2005Date of Patent: December 25, 2007Assignee: Baker Hughes IncorporatedInventors: Roger W. Fincher, Larry A. Watkins, Peter S. Aronstam
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Publication number: 20070289778Abstract: An active vibration control device improves drilling by actively applying a dampening profile and/or a controlled vibration to a drill string and/or bottomhole assembly (BHA). Embodiments of the present invention control the behavior of a drill string and/or BHA in order to prevent or minimize the occurrence of harmful drill string/BHA motion and/or to apply a vibration to the drill string/BHA that improves one or more aspects of the drilling process. Measurements of one or more selected parameters of interest are processed to determine whether the undesirable vibration or motion is present in the drill string or BHA and/or whether the drill string and/or BHA operation can be improved by the application of a controlled vibration. If either or both conditions are detected, corrective action is formulated and appropriate control signals are transmitted to one or more devices in the drill string and/or BHA.Type: ApplicationFiled: June 20, 2006Publication date: December 20, 2007Applicant: Baker Hughes IncorporatedInventors: Larry Watkins, Roger W. Fincher, Peter Aronstam
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Publication number: 20070278007Abstract: A system for reverse circulation in a wellbore include equipment for supplying drilling fluid into the wellbore bit via at least an annulus of the wellbore and returning the drilling fluid to a surface location via at least a bore of a wellbore tubular. The system also includes devices for controlling the annulus pressure associated with this reverse circulation. In one embodiment, an active pressure differential device increases the pressure wellbore annulus to at least partially offset a circulating pressure loss. In other embodiments, the system includes devices for decreasing the pressure in the annulus of the wellbore. For offshore application, annulus pressure is decreased to accommodate the pore and fracture pressures of a subsea formation. In still other embodiments, annulus pressure is decreased to cause an underbalanced condition in the well.Type: ApplicationFiled: March 29, 2007Publication date: December 6, 2007Applicant: Baker Hughes IncorporatedInventors: Sven Krueger, Volker Krueger, Jens Bruns, Roger Fincher, Larry Watkins, Peter Aronstam, Peter Fontana
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Patent number: 7287604Abstract: A drilling system includes a steerable bottomhole assembly (BHA) having a steering unit and a control unit that provide dynamic control of drill bit orientation or tilt. Exemplary steering units can adjust bit orientation at a rate that approaches or exceeds the rotational speed of the drill string or drill bit, can include a dynamically adjustable articulated joint having a plurality of elements that deform in response to an excitation signal, can include adjustable independently rotatable rings for selectively tilting the bit, and/or can include a plurality of selectively extensible force pads. The force pads are actuated by a shape change material that deforms in response to an excitation signal. A method of directional drilling includes continuously cycling the position of the steering unit based upon the rotational speed of the drill string and/or drill bit and with reference to an external reference point.Type: GrantFiled: September 10, 2004Date of Patent: October 30, 2007Assignee: Baker Hughes IncorporatedInventors: Peter Aronstam, Roger Fincher, Larry Watkins