Patents by Inventor Laughlin McCullough

Laughlin McCullough has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20050215716
    Abstract: A polyethylene film having a balance of improved physical and mechanical properties and a method for making the same are provided. In one aspect, the film includes a 1% secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil. In one aspect, the method comprises reacting ethylene derived units and a comonomer in the presence of a hafnium-based metallocene at a temperature of from 70° C. and 90° C., an ethylene partial pressure of from 120 psia and 260 psia, and a comonomer to ethylene ratio of from 0.01 to 0.02 to produce an ethylene based polymer. The method further comprises extruding the ethylene based polymer at conditions sufficient to produce a polyethylene film comprising a secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil.
    Type: Application
    Filed: May 24, 2005
    Publication date: September 29, 2005
    Inventors: John Szul, James Farley, Laughlin McCullough, Ryan Impelman
  • Publication number: 20050171283
    Abstract: A polyethylene film having a balance of improved physical and mechanical properties and a method for making the same are provided. In one aspect, the film includes a 1% secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil. In one aspect, the method comprises reacting ethylene derived units and a comonomer in the presence of a hafnium-based metallocene at a temperature of from 70° C. and 90° C., an ethylene partial pressure of from 120 psia and 260 psia, and a comonomer to ethylene ratio of from 0.01 to 0.02 to produce an ethylene based polymer. The method further comprises extruding the ethylene based polymer at conditions sufficient to produce a polyethylene film comprising a secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil.
    Type: Application
    Filed: April 4, 2005
    Publication date: August 4, 2005
    Inventors: John Szul, James Farley, Laughlin McCullough, Ryan Impelman
  • Publication number: 20050165183
    Abstract: Processes of forming a supported activated catalyst composition and method of polymerization are disclosed, the process of forming the composition including combining a halogenated aromatic aluminum activator compound with a fluorinated support and a catalyst to form a supported activated catalyst composition. Also disclosed is a supported activated catalyst composition, comprising the reaction product of a fluorinated support, a perfluorophenyl aluminum activator and in one embodiment a metallocene catalyst. In one embodiment, the halogenated aromatic aluminum activator is represented by the formula RnAl(ArHal)3-n, wherein ArHal is a halogenated aryl group, R is a monoanionic ligand, and n is 1 or 2.
    Type: Application
    Filed: January 20, 2005
    Publication date: July 28, 2005
    Inventors: Laughlin McCullough, Matthew Holtcamp
  • Publication number: 20050164875
    Abstract: A film comprising a polyethylene composition, the polyethylene composition in one embodiment comprising a high molecular weight component having a weight average molecular weight of greater than 50,000 amu and a low molecular weight component having a weight average molecular weight of less than 50,000 amu; the polyethylene composition possessing a density of between 0.940 and 0.970 g/cm3, and an I21 value of less than 20 dg/min; characterized in that the polyethylene composition extrudes at an advantageously high specific throughput at an advantageously low melt temperature, and wherein the film has a gel count of less than 100.
    Type: Application
    Filed: January 12, 2005
    Publication date: July 28, 2005
    Inventors: Laughlin McCullough, Agapios Agapiou
  • Patent number: 6911508
    Abstract: The invention provides a catalyst system and a method of making polyethylene using the catalyst system, the method comprising combining ethylene; an activator; and a metallocene catalyst compound; wherein in one embodiment the metallocene catalyst compound is selected from: wherein M is a Group 4 atom; X is a leaving group; n is an integer from 0 to 3; and R1 to R12 are independently selected from hydrides, halogens, hydroxy, C1 to C6 alkoxys, C1 to C6 alkenyls, and C1 to C10 alkyls; characterized in that when the comonomer is 1-hexene, and the mole ratio of 1-hexene to ethylene combined is varied between 0.015 to 0.05, the density of the resultant polyethylene changes by less than 5% and the I21/I2 varies from 10 to 150.
    Type: Grant
    Filed: April 21, 2004
    Date of Patent: June 28, 2005
    Assignee: Univation Technologies, LLC
    Inventor: Laughlin Laughlin McCullough
  • Publication number: 20050058847
    Abstract: A polyethylene film having a balance of improved physical and mechanical properties and a method for making the same are provided. In one aspect, the film includes a 1% secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil. In one aspect, the method comprises reacting ethylene derived units and a comonomer in the presence of a hafnium-based metallocene at a temperature of from 70° C. and 90° C., an ethylene partial pressure of from 120 psia and 260 psia, and a comonomer to ethylene ratio of from 0.01 to 0.02 to produce an ethylene based polymer. The method further comprises extruding the ethylene based polymer at conditions sufficient to produce a polyethylene film comprising a secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil.
    Type: Application
    Filed: December 15, 2003
    Publication date: March 17, 2005
    Inventors: John Szul, James Farley, Laughlin McCullough, Ryan Impelman
  • Publication number: 20050054799
    Abstract: A process of producing a bimodal polyolefin composition is described, which includes in one embodiment contacting monomers with a supported bimetallic catalyst composition for a time sufficient to form a bimodal polyolefin composition that includes a high molecular weight polyolefin component and a low molecular weight polyolefin component; wherein the supported bimetallic catalyst includes a first catalyst component that is preferably non-metallocene, and a second catalyst component that includes a metallocene catalyst compound having at least one fluoride or fluorine containing leaving group, wherein the bimetallic catalyst is supported by an enhanced silica, dehydrated at a temperature of 800° C. or more in one embodiment.
    Type: Application
    Filed: September 20, 2004
    Publication date: March 10, 2005
    Inventors: Chi-I Kuo, Laughlin McCullough, Pradeep Shirodkar, Fred Ehrman, Porter Shannon, Robert Santana, Steven Ackerman, Daniel O'Neil
  • Publication number: 20050038210
    Abstract: A process of producing a bimodal polyolefin composition is described, which includes in one embodiment contacting monomers with a supported bimetallic catalyst composition for a time sufficient to form a bimodal polyolefin composition that includes a high molecular weight polyolefin component and a low molecular weight polyolefin component; wherein the supported bimetallic catalyst includes a first catalyst component that is preferably non-metallocene, and a second catalyst component that includes a metallocene catalyst compound having at least one fluoride or fluorine containing leaving group, wherein the bimetallic catalyst is supported by an enhanced silica, dehydrated at a temperature of 800° C. or more in one embodiment.
    Type: Application
    Filed: September 20, 2004
    Publication date: February 17, 2005
    Inventors: Chi-I Kuo, Laughlin McCullough, Pradeep Shirodkar, Fred Ehrman, Porter Shannon, Robert Santana, Steven Ackerman, Daniel O'Neil