Abstract: Examples are disclosed that relate to opening lithium-ion batteries in an end-of-life process using a fluid cutting apparatus. One example provides a method of opening a battery in an end-of-life process where the battery comprises a plurality of electrode layers. The method comprises placing the battery in a fluid cutting apparatus, and forming a stream of a cutting fluid. The method further comprises impinging the stream of the cutting fluid onto the battery at a sufficient pressure to form a cut entirely through all layers of the battery, wherein the cutting fluid forms a passivating layer at an interface formed by the cut by reacting with one or more electrode materials within the battery.

Abstract: Examples are disclosed that relate to methods and reactors for recycling a positive electrode material of a lithium-ion battery. One example provides a method of recycling a positive electrode material of a lithium-ion battery. The positive electrode material comprises a metal m having a n+ oxidation state (mn+). A reaction mixture is formed comprising the positive electrode material, an oxidizing agent, and lithium ions. The positive electrode material is electrochemically replenished with lithium via electrochemical reduction of the lithium ions while maintaining the n+ oxidation state of the metal m in the positive electrode material via the oxidizing agent.

Abstract: Examples are disclosed that relate to methods and reactors for recycling a positive electrode material of a lithium-ion battery. One example provides a method of recycling a positive electrode material of a lithium-ion battery. The positive electrode material comprises a metal m having a n+ oxidation state (mn+). A reaction mixture is formed comprising the positive electrode material, an oxidizing agent, and lithium ions. The positive electrode material is electrochemically replenished with lithium via electrochemical reduction of the lithium ions while maintaining the n+ oxidation state of the metal m in the positive electrode material via the oxidizing agent.

Abstract: Examples are disclosed of methods to deactivate a lithium-containing battery. One example provides a method for discharging a lithium-containing battery, the method comprising adding the lithium-containing battery to a vessel, adding an oxidizing fluid to the vessel, adding carbon dioxide to the vessel, pressurizing the vessel, heating the vessel to form lithium carbonate within the lithium-containing battery, reducing heat and pressure in the vessel, and removing the battery from the vessel.