Abstract: This invention relates to thermosetting inorganic clay nanodispersions comprising an inorganic clay treated in situ with an intercalation agent and a non-aqueous, chemically reactive, organic intercalation facilitating agent, wherein the amount of intercalation facilitating agent is sufficient to facilitate intercalation and to disperse said inorganic clay. The thermosetting inorganic clay nanodispersions comprise an inorganic clay dispersed in an intercalating agent and an intercalation facilitating agent. Thermosetting inorganic clay nanodispersions are used to prepare thermosetting nanocomposite articles.

Abstract: This invention relates to comb-shaped polymers having anionic functionality, which are synthesized by the free radical polymerization of a monomer(s) containing anionic functionality in the presence of a poly (mercaptosiloxane), which functions as a chain-transfer agent.

Abstract: The subject invention relates to a foundry binder system which cures in the presence of a volatile amine curing catalyst comprising (a) an epoxy resin, (b) an acrylated organic polyisocyanate, (c) a reactive unsaturated acrylic monomer, acrylic polymer, or mixtures thereof, and (d) an oxidizing agent comprising a hydroperoxide. The foundry binders are used for making foundry mixes. The foundry mixes are used to make foundry shapes which are used to make metal castings.

Abstract: This invention relates to star-branched anionic acrylate polymers synthesized by the free radical polymerization of a monomer(s) containing anionic functionality in the presence of chain-transfer agents containing multiple mercapto groups.

Abstract: A method is provided for improving high temperature performance grade properties of unblown asphalt by i) heating an asphalt cement to 200.degree. F. to 500.degree. F. (93.degree. C. to 260.degree. C.), ii) adding 0.1 wt. % to 10 wt. % ethylene-vinyl acetate copolymer based on weight of said asphalt cement to the heated asphalt cement, iii) adding 0.05 wt. % to 1.0 wt. % phosphorus-containing acid, e.g., polyphosphoric acid, based on weight of said asphalt cement and iv) mixing the resulting blend, thereby providing an unblown asphalt composition of greater useful temperature index (UTI). The invention further relates to asphalt compositions thus made and paving compositions containing these asphalt compositions.

Abstract: The invention relates to foundry binder systems which use modified polyisocyanates. The modified polyisocyanates are prepared by reacting a polyisocyanate with an aliphatic alcohol having one active hydrogen atom. These modified polyisocyanates, along with a phenolic resole resin, are added to a foundry aggregate to form a foundry mix which is shaped and cured with a gaseous amine curing catalyst.

Abstract: A method is provided for improving high temperature performance grade properties of asphalt which comprises i) heating an asphalt cement to 200 to 500.degree. F. (93 to 260.degree. C.), ii) adding 1 to 10 wt. % crosslinkable polymer, e.g., styrene-butadiene-styrene triblock copolymer based on weight of said asphalt cement, iii) adding a useful temperature index (UTI) improving amount of dioxime(s) of 1,4-benzoquinone and its derivatives and optionally, free radical initiator, e.g., organic peroxide, and iv) mixing the resulting blend, thereby providing a paving asphalt having a greater useful temperature index (UTI) than a corresponding blend to which no dioxime is added. The invention further relates to asphalt compositions thus made and paving compositions containing these asphalt compositions.

Abstract: The invention relates to modified polymeric aromatic isocyanates having allophanate linkages prepared by (a) reacting a polymeric aromatic isocyanate with a monofunctional aliphatic alcohol to form an intermediate modified polymeric isocyanate; and (b) reacting the intermediate modified polymeric isocyanate at an elevated temperature in the presence of a divalent metal catalyst. The invention also relates to foundry binder systems which use these modified polyisocyanates. These modified polyisocyanates, along with a phenolic resole resin, are added to a foundry aggregate to form a foundry mix which is shaped and cured with a gaseous amine curing catalyst by the cold-box process.

Abstract: The invention relates to amine modified polyisocyanates having urea linkages and their use in foundry binder systems. The modified polyisocyanates are prepared by reacting a polyisocyanate with an aliphatic primary or secondary amine. These amine modified polyisocyanates, along with a phenolic resole resin, are added to a foundry aggregate to form a foundry mix which is shaped and cured with an amine curing catalyst.

Abstract: The invention relates to foundry binder systems which use modified polyisocyanates. The modified polyisocyanates are prepared by reacting a polyisocyanate with an aliphatic alcohol having one active hydrogen atom. These modified polyisocyanates, along with a phenolic resole resin, are added to a foundry aggregate to form a foundry mix which is shaped and cured with a gaseous amine curing catalyst.

Abstract: The present invention is addressed a formulation curable in the presence of an amine and containing one or more of a polyol or polymercapto resin, a polyisocyanate cross-linking agent, optionally a organic vehicle, and a tin catalyst complex. The present invention comprises the catalyst complex being formed from a metal catalyst and a complexing sulfonic acid in an equivalent ratio of complexing sulfonic acid to metal catalyst of greater than 2:1. Such curable formulation may be compounded into a coating, an adhesive (including a structural adhesive), a caulk, a foundry binder, or the like. Besides having excellent shelf life, long periods of open time are experienced with the novel catalyzed formulation. However, upon exposure to an amine, the catalyst complex becomes activated and then is effective to catalyze the NCO--OH reaction or the NCO--SH reaction to effect cure of the formulation.

Abstract: Broadly, the present invention is directed to a pressure sensitive adhesive that possesses enhanced adhesion to low surface energy substrates. The inventive PSA comprises the free-radical polymerization reaction product prepared in the presence of a free-radical initiator and dispersed in organic solvent of between about 0.5% and 10%, by weight of the non-volatile solids of the reaction product, of an organic solvent soluble, high ethylene-containing polymer; and a mixture of ethylenically-unsaturated monomers. Such mixture of monomers comprises between 0% and not substantially above about 10%, by weight of the non-volatile solids of the reaction product, of an ethylenically-unsaturated carboxylic acid or anhydride; and the balance being a non-carboxyl/non-anhydride-functional vinyl monomer or mixture of monomers. The T.sub.g of the polymerized mixture of monomers is not substantially above about -20.degree. C.

Abstract: This invention relates to an adhesive for use with elastomeric substrates such as EPDM roofing materials, a method for splicing elastomeric substrates using splice adhesives and a laminate. The adhesive of this invention combines butyl rubber crosslinked after polymerization, halogenated butyl rubber, tackifying resin, and an isocyanate partially reacted with a diamine in a shelf stable product which rapidly forms strong bonds resistant to heat and humidity.

Abstract: A two part structural polyurethane adhesive composition and a method of making that adhesive. The adhesive is useful for adhering unprimed fiberglass reinforced polyester substrates and combines an isocyanate terminated prepolymer, and aliphatic polyisocyanate and a curative made of polyol and diamine.

Abstract: A laminated fiberglass reinforced polyester (FRP) substrate made using a primerless adhesive and the process of making the laminated FRP substrate. The primerless adhesive combines a prepolymer, an aliphatic polyisocyanate and a curative.

Abstract: This invention is a primer for use on EPDM roofing membranes in conjunction with neoprene (polychloroprene) based contact adhesives which comprises an admixture of thermoplastic block copolymers, halogenated butyl rubber, aromatic hydrocarbon reinforcing resin and solvent.

Abstract: Disclosed is a curable composition suitable for use as a coating, adhesive, or the like which comprises a storage-stable, liquid composition comprising an isocyanate-functional compound (e.g. monomer, oligomer, or polymer), an epoxy component, and an alkylating agent; and a tertiary amine catalyst precursor. Upon admixing of the liquid composition and tertiary amine, the tertiary amine forms a quaternary ammonium salt in situ for achieving cross-linking of said isocyanate-functional compound.

Abstract: Disclosed is a new partial capping synthesis wherein resinous mixtures containing controlled amounts of phenolic hydroxyl and/or mercapto functionality, and aliphatic hydroxyl functionality are synthesized. Such synthesis comprises providing one or more resins which in total contain aliphatic primary and/or secondary hydroxyl functionality and oxirane functionality. A single resin or blend of resins may provide the requisite functionality. The one or more resins then are reacted with a carboxyl-functional capping agent bearing phenolic hydroxyl functionality and/or mercapto functionality. This reaction is conducted under reaction conditions and for a time such that the carboxyl functionality of the capping agent selectively reacts with the oxirane functionality of the one or more resins to produce a resinous product containing aliphatic hydroxyl functionality and containing phenolic hydroxyl functionality and/or mercapto functionality.

Abstract: Disclosed is a method for improving the flexibility of a phenol or mercapto resin wherein an aliphatic hydroxyl-functional polyol or polyepoxide component is partially capped with a phenol or mercapto capping agent followed by chain extension with a polyisocyanate under reaction conditions wherein said polyisocyanate substantially selectively reacts with aliphatic hydroxyl groups or epoxy groups residual from the prior step of the process. The ratio of components is such that a resin predominating in one or more of the following general structures is produced: ##STR1## where, R and R' each is a phenol functional group or a mercapto functional group,A and B each is an organic chain residue of said component containing functionality epoxy,Poly and Poly' each is an organic chain residue of said component containing aliphatic hydroxy functionality,X is an aliphatic hydroxyl group,the wavy line represents an organic chain residue of said polyisocyanate,n is 1-4,m and p each is 0-2, andq and s each is 1-15.

Abstract: Disclosed is an activatable catalyst which is effective for the reaction of a hydroxyl compound and an isocyanate. Preferably, the catalyst is utilized in the cure of a coating composition of a polyol and a polyisocyanate. The activatable catalyst is activated in the presence of an amine activator or heat and comprises the reaction product of a metal catalyst selected from a tin catalyst, a bismuth catalyst, and mixtures thereof; and a molar excess of a complexing agent. The complexing agent is selected from a mercapto compound, a polyphenol characterized by being reactable with an isocyanate group in the presence of a tertiary amine activator, and mixtures thereof. A single polyol resin may bear both the complexing functionality and the activatable catalyst. Advantageusly, the polyol and polyisocyanate both are aliphatic.