Abstract: In one aspect, an embodiment of this invention comprises an energy-storage module for storing energy for electrical consumption. The module comprises a plurality of energy-storage cells and a set of parallel walls configured to mount the plurality of energy-storage cells between the parallel walls and having a plurality of through-holes. The module also comprises a bus bar arrangement configured to electrically couple each of the plurality of energy-storage cells to a first terminal and a second terminal and a wire routing device configured to mate with a plurality of the through-holes and configured to receive one or more wires that electrically connect components of the energy storage module.

Abstract: An energy storage device housing may include a first housing shell portion having a first protrusion on an internal surface of the first housing shell portion. The energy storage device may include a second opposing housing shell portion bonded to at least a portion of the first protrusion. The energy storage device may include an energy storage device component stack having an opening shaped and/or dimensioned to facilitate contact between the first protrusion and the second housing shell portion. A method of forming an energy storage device housing may include forming a first protrusion on a first surface of a first housing shell portion, the first surface being lined with a first polymer. The method may include heating the first protrusion on the first surface of the first housing shell portion to form an opening in the first polymer adjacent to the first protrusion such that the first protrusion extends through the opening.

Abstract: An energy storage apparatus and article of manufacture is disclosed. In one embodiment, the energy storage apparatus comprises a jelly roll, having a first and second sheet and a first and second separator member, and at least one terminal element. In another embodiment, an article of manufacture comprising forming a cylindrical housing and stamping a longitudinal indentation on an exterior surface of the cylindrical housing is disclosed. In one alternate embodiment, the longitudinal indentation is adapted to slowly fracture under pressure exerted on an interior surface of the cylindrical housing, thereby preventing catastrophic failure, such as for example an explosion.

Abstract: An energy storage apparatus and article of manufacture is disclosed. In one embodiment, the energy storage apparatus comprises a jelly roll, having a first and second sheet and a first and second separator member, and at least one terminal element. In another embodiment, an article of manufacture comprising forming a cylindrical housing and stamping a longitudinal indentation on an exterior surface of the cylindrical housing is disclosed. In one alternate embodiment, the longitudinal indentation is adapted to slowly fracture under pressure exerted on an interior surface of the cylindrical housing, thereby preventing catastrophic failure, such as for example an explosion.