Patents by Inventor Lauri P. Pesonen
Lauri P. Pesonen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10852065Abstract: The invention relates to a method for controlling suspension in a suspension smelting furnace. The method comprises feeding additionally to pulverous solid matter and additionally to reaction gas reducing agent into the suspension smelting furnace, wherein reducing agent is fed in the form of a concentrated stream of reducing agent through the suspension in the reaction shaft onto the surface of the melt to form a reducing zone containing reducing agent within the collection zone of the melt.Type: GrantFiled: May 12, 2017Date of Patent: December 1, 2020Assignee: Outotec (Finland) OyInventors: Markku Lahtinen, Lauri P. Pesonen, Tapio Ahokainen, Peter Bjorklund
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Patent number: 10809746Abstract: Provided are a method and an arrangement for operating a metallurgical furnace. The method comprises a feeding step, and a temperature controlling step for controlling the temperature of a molten metal layer and a slag layer in a furnace space of the metallurgical furnace. The temperature controlling step comprises a first measuring step for measuring the slag temperature (Tslag), a second measuring step for measuring the slag liquidus temperature (Tslag, liquidus), and a calculating step for calculating a superheat temperature (Tsuperheat) by calculating the temperature difference between the slag temperature (Tslag) and the slag liquidus temperature (Tslag, liquidus). In case the calculated superheat temperature (Tsuperheat) is outside a predefined superheat temperature range (Tsuperheat set), the method comprises an adjusting step for adjusting to adjust the actual superheat temperature. Also provided are computer program products.Type: GrantFiled: April 8, 2016Date of Patent: October 20, 2020Assignee: OUTOTEC (FINLAND) OYInventors: Peter Björklund, Oskari Karhuvaara, Mikael P. Jåfs, Lauri P. Pesonen
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Patent number: 10209007Abstract: Provided are a method and an arrangement for monitoring performance of a burner of a suspension smelting furnace. The burner is arranged at the top structure of a reaction shaft of the suspension smelting furnace. The burner has a solids feeding channel that has a solids outlet opening up into the reaction shaft, and a reaction gas channel comprising a reaction gas channel a that has a reaction gas outlet opening up into the reaction shaft. The arrangement comprises at least one imaging means for producing images representing the cross-section of the reaction gas channel, and a processing means for receiving images of the cross-section of the reaction gas channel from the imaging means.Type: GrantFiled: April 10, 2015Date of Patent: February 19, 2019Assignee: OUTOTEC (FINLAND) OYInventors: Aki Laaninen, Elli Miettinen, Peter Björklund, Lauri P. Pesonen
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Publication number: 20180156541Abstract: Provided is a burner such as a concentrate burner or a matte burner for feeding reaction gas and fine solids into a reaction shaft of a suspension smelting furnace. The burner comprises an annular fine solids discharge channel that is radially limited at the outside by a first annular wall and that is radially limited at the inside by a second annular wall. The annular fine solids discharge channel is configured to receive fine solids from a fine solids feeding arrangement and to create an annular flow of fine solids in the annular fine solids discharge channel. The annular fine solids discharge channel being provided with spreading means configured to be hit by the annular flow of fine solids and configured to even out particle distribution in the annular flow of fine solids.Type: ApplicationFiled: April 7, 2016Publication date: June 7, 2018Applicant: OUTOTEC (FINLAND) OYInventors: Elli MIETTINEN, Sarianna SUOMINEN, Lauri P. PESONEN, Aki LAANINEN, Tapio AHOKAINEN, Kaj EKLUND, Markku LAHTINEN, Peter BJÖRKLUND
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Patent number: 9957586Abstract: The invention relates to a method of using a suspension smelting furnace and to a suspension smelting furnace and to a concentrate burner (4). The concentrate burner (4) comprises a first gas supply device (12) for feeding a first gas (5) into the reaction shaft (2) and a second gas supply device (18) for feeding a second gas (16) into the reaction shaft (2). The first gas supply device (12) comprises a first annular discharge opening (14), which which is arranged concentrically with the mouth (8) of a feeder pipe (7), so that the first annular discharge opening (14) surrounds the feeder pipe (7). The second gas supply device (18) comprises a second annular discharge opening (17), which is arranged concentrically with the mouth (8) of the feeder pipe (7), so that the second annular discharge opening (17) surrounds the feeder pipe (7) opening (14).Type: GrantFiled: March 24, 2015Date of Patent: May 1, 2018Assignee: Outotec OyjInventors: Jussi Sipilä, Markku Lahtinen, Peter Björklund, Kaarle Peltoniemi, Tapio Ahokainen, Lauri P. Pesonen, Kaj Eklund
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Publication number: 20180073102Abstract: Provided are a method and an arrangement for operating a metallurgical furnace. The method comprises a feeding step, and a temperature controlling step for controlling the temperature of a molten metal layer and a slag layer in a furnace space of the metallurgical furnace. The temperature controlling step comprises a first measuring step for measuring the slag temperature (Tslag), a second measuring step for measuring the slag liquidus temperature (Tslag, liquidus), and a calculating step for calculating a superheat temperature (Tsuperheat) by calculating the temperature difference between the slag temperature (Tslag) and the slag liquidus temperature (Tslag, liquidus). In case the calculated superheat temperature (Tsuperheat) is outside a predefined superheat temperature range (Tsuperheat set), the method comprises an adjusting step for adjusting to adjust the actual superheat temperature. Also provided are computer program products.Type: ApplicationFiled: April 8, 2016Publication date: March 15, 2018Applicant: OUTOTEC (FINLAND) OYInventors: Peter BJÖRKLUND, Oskari KARHUVAARA, Mikael P. JÅFS, Lauri P. PESONEN
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Patent number: 9869515Abstract: The invention relates to a suspension smelting furnace comprising a reaction shaft (1), an uptake shaft (2), and a lower furnace (3), as well as a concentrate burner (4) for feeding reaction gas and fine solids into the reaction shaft (1) of the suspension smelting furnace. The concentrate burner (4) comprises a fine solids discharge channel (5) that is radially limited by the wall (6) of the solids discharge channel, a fine solids dispersion device (7) in the fine solids discharge channel (5), an annular reaction gas channel (8) that surrounds the fine solids discharge channel (5) and is radially limited by the wall (9) of the annular reaction gas channel (8), and a cooling block (10) that surrounds the annular reaction gas channel (8). The cooling block (10) is a component that is manufactured by a continuous casting method.Type: GrantFiled: June 28, 2011Date of Patent: January 16, 2018Assignee: Outotec OyjInventors: Peter Björklund, Kaarle Peltoniemi, Mikael Jåfs, Tapio Ahokainen, Kari Pienimäki, Lauri P. Pesonen
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Publication number: 20170248368Abstract: The invention relates to a method for controlling suspension in a suspension smelting furnace, to a suspension smelting furnace, and to a concentrate burner. The method comprises feeding additionally to pulverous solid matter and additionally to reaction gas reducing agent into the suspension smelting furnace, wherein reducing agent is fed in the form of a concentrated stream of reducing agent through the suspension in the reaction shaft onto the surface of the melt to form a reducing zone containing reducing agent within the collection zone of the melt.Type: ApplicationFiled: May 12, 2017Publication date: August 31, 2017Applicant: Outotec (Finland) OyInventors: Markku Lahtinen, Lauri P. Pesonen, Tapio Ahokainen, Peter Bjorklund
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Publication number: 20170191760Abstract: Provided are a method and an arrangement for monitoring performance of a burner of a suspension smelting furnace. The burner is arranged at the top structure of a reaction shaft of the suspension smelting furnace. The burner has a solids feeding channel that has a solids outlet opening up into the reaction shaft, and a reaction gas channel comprising a reaction gas channel a that has a reaction gas outlet opening up into the reaction shaft. The arrangement comprises at least one imaging means for producing images representing the cross-section of the reaction gas channel, and a processing means for receiving images of the cross-section of the reaction gas channel from the imaging means.Type: ApplicationFiled: April 10, 2015Publication date: July 6, 2017Applicant: OUTOTEC (FINLAND) OYInventors: Aki LAANINEN, Elli MIETTINEN, Peter BJÖRKLUND, Lauri P. PESONEN
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Patent number: 9677815Abstract: The invention relates to a method for controlling suspension (8) in a suspension smelting furnace (1), to a suspension smelting furnace, and to a concentrate burner (2). The method comprises feeding additionally to pulverous solid matter (6) and additionally to reaction gas (7) reducing agent (13) into the suspension smelting furnace (1), wherein reducing agent (13) is fed in the form of a concentrated stream of reducing agent (13) through the suspension (8) in the reaction shaft (2) onto the surface (9) of the melt (10) to form a reducing zone (15) containing reducing agent (13) within the collection zone (14) of the melt (10).Type: GrantFiled: November 29, 2011Date of Patent: June 13, 2017Assignee: Outotec OyjInventors: Markku Lahtinen, Lauri P. Pesonen, Tapio Ahokainen, Peter Bjorklund
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Patent number: 9347710Abstract: The invention relates to a method for controlling the thermal balance of a suspension smelting and to a suspension smelting furnace. The suspension smelting furnace, comprising a reaction shaft (1), a lower furnace (2), and an uptake (3), wherein the reaction shaft (1) having a shaft structure (4) that is provided with a surrounding wall structure (5) and a roof structure (6) and that limits a reaction chamber (7), and wherein the reaction shaft (1) is provided with a concentrate burner (14) for feeding pulverous solid matter and reaction gas into the reaction chamber (7). The shaft structure (4) of the reaction shaft (1) is provided with cooling means (8) for feeding endothermic material into the reaction chamber (7) of the reaction shaft (1).Type: GrantFiled: November 3, 2011Date of Patent: May 24, 2016Assignee: Outotec OyjInventors: Jorma Myyri, Tapio Ahokainen, Lauri P. Pesonen, Peter Björklund
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Publication number: 20150197828Abstract: The invention relates to a method of using a suspension smelting furnace and to a suspension smelting furnace and to a concentrate burner (4). The concentrate burner (4) comprises a first gas supply device (12) for feeding a first gas (5) into the reaction shaft (2) and a second gas supply device (18) for feeding a second gas (16) into the reaction shaft (2). The first gas supply device (12) comprises a first annular discharge opening (14), which which is arranged concentrically with the mouth (8) of a feeder pipe (7), so that the first annular discharge opening (14) surrounds the feeder pipe (7). The second gas supply device (18) comprises a second annular discharge opening (17), which is arranged concentrically with the mouth (8) of the feeder pipe (7), so that the second annular discharge opening (17) surrounds the feeder pipe (7) opening (14).Type: ApplicationFiled: March 24, 2015Publication date: July 16, 2015Applicant: OUTOTEC OYJInventors: Jussi SIPILÄ, Markku LAHTINEN, Peter BJÖRKLUND, Kaarle PELTONIEMI, Tapio AHOKAINEN, Lauri P. PESONEN, Kaj EKLUND
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Patent number: 9034243Abstract: The invention relates to a method of using a suspension smelting furnace and to a suspension smelting furnace and to a concentrate burner (4). The concentrate burner (4) comprises a first gas supply device (12) for feeding a first gas (5) into the reaction shaft (2) and a second gas supply device (18) for feeding a second gas (16) into the reaction shaft (2). The first gas supply device (12) comprises a first annular discharge opening (14), which is arranged concentrically with the mouth (8) of a feeder pipe (7), so that the first annular discharge opening (14) surrounds the feeder pipe (7). The second gas supply device (18) comprises a second annular discharge opening (17), which is arranged concentrically with the mouth (8) of the feeder pipe (7), so that the second annular discharge opening (17) surrounds the feeder pipe (7) opening (14).Type: GrantFiled: October 19, 2010Date of Patent: May 19, 2015Assignee: Outotec OyjInventors: Jussi Sipilä, Markku Lahtinen, Peter Björklund, Kaarle Peltoniemi, Tapio Ahokainen, Lauri P. Pesonen, Kaj Eklund
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Publication number: 20150115511Abstract: The invention relates to a cooling element for a pyrometallurgical furnace such as for a flash smelting furnace or for a flash converting furnace or for a suspension smelting furnace. The invention relates also to a method for manufacturing a cooling element for a pyrometallurgical furnace such as for a flash smelting furnace or for a flash converting furnace or for a suspension smelting furnace. The cooling element (2) has a fire surface (2) to be in contact with an interior of the metallurgical furnace. The cooling element comprises a base element (4) containing copper and a coating (5) at least partly covering the base element (4). The coating (4) forms the fire surface (2) of the cooling element (1). The coating (5) is at least partly applied by a laser coating process such as laser deposition, and the coating (5) contains a Ni based alloy.Type: ApplicationFiled: November 30, 2012Publication date: April 30, 2015Applicant: OUTOTEC OYJInventors: Mari Lindgren, Peter Björklund, Mikael Jåfs, Lauri P. Pesonen
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Patent number: 8986421Abstract: The invention relates to a method of controlling the thermal balance of the reaction shaft of a suspension smelting furnace and to a concentrate burner for feeding reaction gas and pulverous solid mater into the reaction shaft of the suspension smelting furnace. In the method, endothermic material (16) is fed by the concentrate burner (4) to constitute part of the mixture formed from the powdery solid matter (6) and reaction gas (5), so that a mixture containing the powdery solid matter (6), reaction gas (5) and endothermic material (6) is formed in the reaction shaft (2). The concentrate burner (4) comprises cooling agent feeding equipment (15) for adding the endothermic material (16) to constitute part of the mixture, which is formed from the pulverous solid matter (6) that discharges from the orifice (8) of the feeder pipe and the reaction gas (5) that discharges through the annular discharge orifice (14).Type: GrantFiled: October 19, 2010Date of Patent: March 24, 2015Assignee: Outotec OyjInventors: Jussi Sipilä, Markku Lahtinen, Peter Björklund, Kaarle Peltoniemi, Tapio Ahokainen, Lauri P. Pesonen
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Patent number: 8889061Abstract: A concentrate burner of a suspension smelting or suspension converting furnace includes a reaction gas feed, a powdery solid matter feed and a concentrate distributor. An arrangement for feeding powdery solid matter to the concentrate burner includes a first powdery solid matter discharge pipe for feeding powdery solid matter into the powdery solid matter feed of the concentrate burner. The first powdery solid matter discharge pipe is provided with a first partition, which divides solid matter, for dividing the first powdery solid matter discharge pipe into two essentially similar discharge pipe parts. The powdery solid matter feed of the concentrate burner comprise an annular concentrate discharge channel that surrounds the concentrate distributor of the concentrate burner. Each discharge pipe part of the first powdery solid matter discharge pipe is at least partly divided into two discharge pipe portions by a second partition.Type: GrantFiled: December 10, 2010Date of Patent: November 18, 2014Assignee: Outotec OyjInventors: Jussi Sipilä, Peter Björklund, Kaarle Peltoniemi, Lauri P. Pesonen
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Publication number: 20140239560Abstract: The invention relates to a method for controlling suspension (8) in a suspension smelting furnace (1), to a suspension smelting furnace, and to a concentrate burner (2). The method comprises feeding additionally to pulverous solid matter (6) and additionally to reaction gas (7) reducing agent (13) into the suspension smelting furnace (1), wherein reducing agent (13) is fed in the form of a concentrated stream of reducing agent (13) through the suspension (8) in the reaction shaft (2) onto the surface (9) of the melt (10) to form a reducing zone (15) containing reducing agent (13) within the collection zone (14) of the melt (10).Type: ApplicationFiled: November 29, 2011Publication date: August 28, 2014Applicant: OUTOTEC OYJInventors: Markku Lahtinen, Lauri P. Pesonen, Tapio Ahokainen, Peter Bjorklund
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Publication number: 20130328250Abstract: The invention relates to a method for controlling the thermal balance of a suspension smelting and to a suspension smelting furnace. The suspension smelting furnace, comprising a reaction shaft (1), a lower furnace (2), and an uptake (3), wherein the reaction shaft (1) having a shaft structure (4) that is provided with a surrounding wall structure (5) and a roof structure (6) and that limits a reaction chamber (7), and wherein the reaction shaft (1) is provided with a concentrate burner (14) for feeding pulverous solid matter and reaction gas into the reaction chamber (7). The shaft structure (4) of the reaction shaft (1) is provided with cooling means (8) for feeding endothermic material into the reaction chamber (7) of the reaction shaft (1).Type: ApplicationFiled: November 3, 2011Publication date: December 12, 2013Applicant: OUTOTEC OYJInventors: Jorma Myyri, Tapio Ahokainen, Lauri P. Pesonen, Peter Björklund
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Publication number: 20130099431Abstract: The invention relates to a suspension smelting furnace comprising a reaction shaft (1), an uptake shaft (2), and a lower furnace (3), as well as a concentrate burner (4) for feeding reaction gas and fine solids into the reaction shaft (1) of the suspension smelting furnace. The concentrate burner (4) comprises a fine solids discharge channel (5) that is radially limited by the wall (6) of the solids discharge channel, a fine solids dispersion device (7) in the fine solids discharge channel (5), an annular reaction gas channel (8) that surrounds the fine solids discharge channel (5) and is radially limited by the wall (9) of the annular reaction gas channel (8), and a cooling block (10) that surrounds the annular reaction gas channel (8). The cooling block (10) is a component that is manufactured by a continuous casting method.Type: ApplicationFiled: June 28, 2011Publication date: April 25, 2013Applicant: OUTOTEC OYJInventors: Peter Björklund, Kaarle Peltoniemi, Mikael Jåfs, Tapio Ahokainen, Kari Pienimäki, Lauri P. Pesonen
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Publication number: 20120248664Abstract: The object of the invention is an arrangement for feeding powdery solid matter into a concentrate burner (2) of a suspension smelting or suspension converting furnace (1). The concentrate burner (2) comprises reaction gas feeding means (6), powdery solid matter feeding means (3) and a concentrate distributor (7). The arrangement comprises a first powdery solid matter discharge pipe (8) for feeding powdery solid matter into the powdery solid matter feeding means (3) of the concentrate burner (2). The first powdery solid matter discharge pipe (8) is provided with a first partition (10). which divides solid matter, for dividing the first powdery solid matter discharge pipe (8) into two essentially similar discharge pipe parts (II). The powdery solid matter feeding means (3) of the concentrate burner (2) comprise an annular concentrate discharge channel (4) that surrounds the concentrate distributor (7) of the concentrate burner.Type: ApplicationFiled: December 10, 2010Publication date: October 4, 2012Applicant: OUTOTEC OYJInventors: Jussi Sipilä, Peter Björklund, Kaarle Peltoniemi, Lauri P. Pesonen