Patents by Inventor Laury Gauthier

Laury Gauthier has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230060611
    Abstract: It is disclosed the use of amorphous silica reagent produced from serpentine as pozzolane additive material, and more particularly a concrete mixture, such as high performance and ultra-high performance concrete, comprising a hydraulic binder; sand; aggregates, chemical admixture, mineral admixture as silica fume and an amorphous silica reagent (AmSR), wherein the AmSR is admixed for example with General Use Portland Cement and provides synergistic effect when combined with silica fume.
    Type: Application
    Filed: March 8, 2021
    Publication date: March 2, 2023
    Inventors: Joel FOURNIER, Laury GAUTHIER, Ablam ZIDOL, Arezki TAGNIT-HAMOU
  • Patent number: 10752508
    Abstract: It is provided a process of producing amorphous silica from a raw material, such as serpentine, containing silica comprising the steps of mixing the raw material with a hydrochloric acid solution; leaching the raw material obtaining a slurry comprising a liquid fraction and a solid fraction containing silica and minerals; separating the liquid fraction and the solid fraction; removing the minerals from the solid fraction by magnetic separation producing a purified solid silica; drying the purified solid silica; and heating the purified solid silica to remove hydroxyl groups from the silica surface and reducing specific surface area of the resulting amorphous silica.
    Type: Grant
    Filed: May 5, 2016
    Date of Patent: August 25, 2020
    Assignee: ALLIANCE MAGNÉSIUM INC.
    Inventors: Joël Fournier, Laury Gauthier
  • Patent number: 10617995
    Abstract: The present description relates to a process for producing magnesium metal from dihydrate magnesium chloride comprising the steps of dehydrating MgCI2.2H2O with anhydrous hydrochloric acid (HCI) to obtain anhydrous magnesium chloride in an inert environment, releasing the mixture of hydrous HCI and protection gas; and electrolyzing the anhydrous magnesium chloride in an electrolytic cell fed with hydrogen gas under free oxygen atmosphere content, wherein magnesium metal and anhydrous hydrogen chloride are produced, wherein a part of the hydrous HCI is passed through a scrubbing unit to obtain a hydrochloric acid solution, the other part of the hydrochloric chloride gas is dehydrated by contact with a desiccant agent in a drying unit to produce anhydrous HCI, and wherein the anhydrous HCI produced by at least one of the electrolytic cell and the drying unit is reused to dehydrate the of MgCI2.2H2O.
    Type: Grant
    Filed: December 10, 2015
    Date of Patent: April 14, 2020
    Assignee: ALLIANCE MAGNÉSIUM
    Inventors: Joël Fournier, Laury Gauthier
  • Patent number: 10563314
    Abstract: The present description relates to a process for producing magnesium metal from magnesium-bearing ores using serpentine. The process described herein consists generally in a mineral preparation and classification followed by leaching with dilute hydrochloric acid. The slurry is filtered and the non-leached portion, containing amorphous silica is recovered. The residual solution is neutralized and purified by chemical precipitation with non activated and activated serpentine. The nickel is also recovered by precipitation at higher pH. A final neutralisation and purification step of magnesium chloride solution by precipitation allows eliminating any traces of residual impurities. The purified magnesium chloride solution is evaporated until saturation and the MgCl2.6H2O is recovered by crystallization in an acid media. The salt is dehydrated and subsequent electrolysis of anhydrous magnesium chloride produces pure magnesium metal and hydrochloric acid.
    Type: Grant
    Filed: July 17, 2015
    Date of Patent: February 18, 2020
    Assignee: ALLIANCE MAGNÉSIUM INC.
    Inventors: Joël Fournier, Laury Gauthier
  • Patent number: 10112842
    Abstract: The present description relates to a process for extracting magnesium compounds from magnesium-bearing ores comprising leaching serpentine tailing with dilute HCl to dissolve the magnesium and other elements like iron and nickel. The residual silica is removed and the rich solution is further neutralized to eliminate impurities and recover nickel. Magnesium chloride is transformed in magnesium sulfate and hydrochloric acid by reaction with sulfuric acid. The magnesium sulfate can be further decomposed in magnesium oxyde and sulphur dioxyde by calcination. The sulphur gas can further be converted into sulfuric acid.
    Type: Grant
    Filed: November 18, 2015
    Date of Patent: October 30, 2018
    Assignee: ALLIANCE MAGNÉSIUM
    Inventors: Joël Fournier, Laury Gauthier
  • Publication number: 20180111835
    Abstract: It is provided a process of producing amorphous silica from a raw material, such as serpentine, containing silica comprising the steps of mixing the raw material with a hydrochloric acid solution; leaching the raw material obtaining a slurry comprising a liquid fraction and a solid fraction containing silica and minerals; separating the liquid fraction and the solid fraction; removing the minerals from the solid fraction by magnetic separation producing a purified solid silica; drying the purified solid silica; and heating the purified solid silica to remove hydroxyl groups from the silica surface and reducing specific surface area of the resulting amorphous silica.
    Type: Application
    Filed: May 5, 2016
    Publication date: April 26, 2018
    Inventors: Joël FOURNIER, Laury GAUTHIER
  • Publication number: 20170368500
    Abstract: The present description relates to a process for producing magnesium metal from dihydrate magnesium chloride comprising the steps of dehydrating MgCI2.2H2O with anhydrous hydrochloric acid (HCI) to obtain anhydrous magnesium chloride in an inert environment, releasing the mixture of hydrous HCI and protection gas; and electrolyzing the anhydrous magnesium chloride in an electrolytic cell fed with hydrogen gas under free oxygen atmosphere content, wherein magnesium metal and anhydrous hydrogen chloride are produced, wherein a part of the hydrous HCI is passed through a scrubbing unit to obtain a hydrochloric acid solution, the other part of the hydrochloric chloride gas is dehydrated by contact with a desiccant agent in a drying unit to produce anhydrous HCI, and wherein the anhydrous HCI produced by at least one of the electrolytic cell and the drying unit is reused to dehydrate the of MgCI2.2H2O.
    Type: Application
    Filed: December 10, 2015
    Publication date: December 28, 2017
    Applicants: ALLIANCE MAGNÉSIUM, ALLIANCE MAGNÉSIUM
    Inventors: Joël FOURNIER, Laury GAUTHIER
  • Publication number: 20170355609
    Abstract: The present description relates to a process for extracting magnesium compounds from magnesium-bearing ores comprising leaching serpentine tailing with dilute HCl to dissolve the magnesium and other elements like iron and nickel. The resudial silica is removed and the rich solution is further neutralized to eliminate impurities and recover nickel. Magnesium chloride is transformed in magnesium sulfate and hydrochloric acid by reaction with sulfuric acid. The magnesium sulfate can be further decomposed in magnesium oxyde and sulphur dioxyde by calcination. The sulphur gas can further be converted into sulfuric acid.
    Type: Application
    Filed: November 18, 2015
    Publication date: December 14, 2017
    Inventors: Joël FOURNIER, Laury GAUTHIER
  • Patent number: 9758412
    Abstract: A device for purifying liquid wastewater, includes: a container suitable for retaining a granulate consisting of solid particles, and for enabling the contact between the solid particles of the granulate and the liquid wastewater flowing in the container between: an inlet for the liquid wastewater to flow into the container, and an outlet for substantially decontaminated water to flow out of the container; a community of microorganisms extending so as to be in contact with the solid particles of the granulate; at least one live benthic invertebrate whose mean size is greater than 250 ?m and which is distributed in the granulate; and at least one live benthic invertebrate whose mean size is from 50 ?m to 250 ?m and which is distributed in the granulate, characterized in that the community of macrobenthic organism and meiobenthic organism species includes a proportion of 60% to 80% of invertebrate detrivorous organisms.
    Type: Grant
    Filed: January 8, 2013
    Date of Patent: September 12, 2017
    Assignees: CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE (C.N.R.S.), INSTITUT NATIONAL POLYTECHNIQUE DE TOULOUSE, UNIVERSITÉ PAUL SABATIER (TOULOUSE III)
    Inventors: Magali Gerino, Philippe Vervier, Jose Miguel Sanchez Perez, Laury Gauthier
  • Publication number: 20170159190
    Abstract: The present description relates to a process for producing magnesium metal from magnesium-bearing ores using serpentine. The process described herein consists generally in a mineral preparation and classification followed by leaching with dilute hydrochloric acid. The slurry is filtered and the non-leached portion, containing amorphous silica is recovered. The residual solution is neutralized and purified by chemical precipitation with non activated and activated serpentine. The nickel is also recovered by precipitation at higher pH. A final neutralisation and purification step of magnesium chloride solution by precipitation allows eliminating any traces of residual impurities. The purified magnesium chloride solution is evaporated until saturation and the MgCl2.6H2O is recovered by crystallization in an acid media. The salt is dehydrated and subsequent electrolysis of anhydrous magnesium chloride produces pure magnesium metal and hydrochloric acid.
    Type: Application
    Filed: July 17, 2015
    Publication date: June 8, 2017
    Inventors: Joël FOURNIER, Laury GAUTHIER
  • Publication number: 20160052796
    Abstract: There are provided methods for preparing hematite. For example, the method can comprise reacting a basic aqueous composition comprising the iron and the aluminum with hematite under conditions suitable for at least partially converting the iron into hematite under the form of a precipitate, thereby obtaining a liquid phase and a solid phase; and separating the liquid phase from the solid phase.
    Type: Application
    Filed: August 28, 2015
    Publication date: February 25, 2016
    Inventors: Richard BOUDREAULT, Joël FOURNIER, Laury GAUTHIER
  • Patent number: 9150428
    Abstract: There are provided methods for separating iron ions from aluminum ions. For example, the methods can comprise providing a basic aqueous composition comprising said iron ions and said aluminum ions and having a pH of about 10.5 to about 13 and a temperature of about 50 ° C. to about 150 ° C.; reacting said basic aqueous composition with hematite so as to promote, catalyze and/or enhance formation of hematite and to obtain a liquid phase comprising said aluminum ions and a solid phase comprising said so-formed hematite generated with said iron ions; and separating said liquid phase from said solid phase.
    Type: Grant
    Filed: June 4, 2012
    Date of Patent: October 6, 2015
    Assignee: ORBITE ALUMINAE INC.
    Inventors: Richard Boudreault, Joël Fournier, Laury Gauthier
  • Publication number: 20140374343
    Abstract: A device for purifying liquid wastewater, includes: a container suitable for retaining a granulate consisting of solid particles, and for enabling the contact between the solid particles of the granulate and the liquid wastewater flowing in the container between: an inlet for the liquid wastewater to flow into the container, and an outlet for substantially decontaminated water to flow out of the container; a community of microorganisms extending so as to be in contact with the solid particles of the granulate; at least one live benthic invertebrate whose mean size is greater than 250 ?m and which is distributed in the granulate; and at least one live benthic invertebrate whose mean size is from 50 ?m to 250 ?m and which is distributed in the granulate, characterized in that the community of macrobenthic organism and meiobenthic organism species includes a proportion of 60% to 80% of invertebrate detrivorous organisms.
    Type: Application
    Filed: January 8, 2013
    Publication date: December 25, 2014
    Applicants: INSTITUT NATIONAL POLYTECHNIQUE DE TOULOUSE, UNIVERSITE PAUL SABATIER (TOULOUSE III), CENTRE NATIONAL DE LA RECHERCHE SCIENTIQUE (C.N.R.S.)
    Inventors: Magali Gerino, Philippe Vervier, Jose Miguel Sanchez Perez, Laury Gauthier
  • Publication number: 20140301920
    Abstract: There are provided methods for preparing hematite. For example, the method can comprise reacting a basic aqueous composition comprising the iron and the aluminum with hematite under conditions suitable for at least partially converting the iron into hematite under the form of a precipitate, thereby obtaining a liquid phase and a solid phase; and separating the liquid phase from the solid phase.
    Type: Application
    Filed: June 4, 2012
    Publication date: October 9, 2014
    Applicant: ORBITE ALUMINAE INC.
    Inventors: Richard Boudreault, Joël Fournier, Laury Gauthier
  • Publication number: 20140286841
    Abstract: There are provided methods for separating iron ions from aluminum ions contained in an acidic composition. The methods comprise reacting the acidic composition with a basic aqueous composition having a pH of at least 10.5 so as to obtain a precipitation composition, maintaining the precipitation composition at a pH above 10.5 so as to cause precipitation of the iron ions, at least substantially preventing precipitation of the aluminum ions, and to obtain a mixture comprising a liquid portion and a solid portion; and separating the liquid portion from the solid portion. There are also provided methods for treating an acidic composition comprising iron ions and aluminum ions. Such methods can be useful for preparing products such as alumina, aluminum, hematite etc.
    Type: Application
    Filed: July 18, 2012
    Publication date: September 25, 2014
    Applicant: ORBITE ALUMINAE INC.
    Inventors: Richard Boudreault, Joël Fournier, Laury Gauthier