Abstract: A method of making a paint roller cover includes feeding a single strip of polypropylene, by a core material strip feeder, onto a mandrel; heating the single strip of polypropylene, by a heater, before the single strip of polypropylene is wound about the mandrel; and overlapping edges of the single strip of polypropylene as the single strip of polypropylene is wound about the mandrel so that the overlapped edges fuse together. The method also includes applying an adhesive, by an adhesive applicator, to an outer surface of the single strip of polypropylene; and feeding a strip of fabric cover material, by a fabric cover strip feeder, about the mandrel and onto the outer surface of the single strip of polypropylene.

Abstract: An apparatus and method for making a paint roller are disclosed. The apparatus includes a mandrel, a first core material strip feeder, a second core material strip feeder, a fabric cover strip feeder, a first heater, a second heater, a first liquid adhesive applicator and a second liquid adhesive applicator. The first core material strip feeder feeds a first strip of core material about the mandrel. The second core material strip feeder feeds a second strip of core material about the mandrel. The fabric cover strip feeder feeds a strip of fabric cover material about the mandrel and about at least one of the first and second strips of core material. The first and second heaters are actuatable between a first active state in which the first and second heaters apply heat to an outer surface of the first and second strips of core material, respectively, and an inactive state.

Abstract: The invention discloses a method of manufacturing a perforated roller cover and includes placing a roller cover having a core portion and an application medium on a support member, positioning a perforating station having a perforating device near the support member, exposing the core portion, moving the perforating device from a non-piercing position to a piercing position to pierce the core in a first location and a second location and removing the roller cover from the support member.

Abstract: An apparatus and method for making a paint roller are disclosed. The apparatus includes a mandrel, a first core material strip feeder, a second core material strip feeder, a fabric cover strip feeder, a first heater, a second heater, a first liquid adhesive applicator and a second liquid adhesive applicator. The first core material strip feeder feeds a first strip of core material about the mandrel. The second core material strip feeder feeds a second strip of core material about the mandrel. The fabric cover strip feeder feeds a strip of fabric cover material about the mandrel and about at least one of the first and second strips of core material. The first and second heaters are actuatable between a first active state in which the first and second heaters apply heat to an outer surface of the first and second strips of core material, respectively, and an inactive state.

Abstract: A paint roller having a tubular core formed of thermoplastic material. The thermoplastic material being in the form of a multiplicity of spirally wound plies. The multiplicity of plies comprising an outer ply surrounding and in continuous contact with an inner ply. The plies are in general parallelism with one another and fused to one another in the absence of adhesive. A fabric cover overlies the core and is heat fused to the underlying core in the absence of adhesive.

Abstract: A paint roller having a tubular core formed of thermoplastic material. The thermoplastic material being in the form of a multiplicity of spirally wound plies. The multiplicity of plies comprising an outer ply surrounding and in continuous contact with an inner ply. The plies are in general parallelism with one another and fused to one another in the absence of adhesive. A fabric cover overlies the core and is heat fused to the underlying core in the absence of adhesive.