Patents by Inventor Lawrence J. Rhoades
Lawrence J. Rhoades has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Publication number: 20100044903Abstract: An apparatus provides a method for transferring infiltrant to a 3D printed article comprising the steps of (i) calculating the amount of infiltrant based in part upon the particulars of the 3D printed articles; (ii) dispensing the calculated amount of infiltrant to a scale from an infiltrant dispenser through a controller; (iii) weighing the dispensed infiltrant during the dispensing; providing the controller with a signal of the weighed dispensed infiltrant; and (iv) automatically stopping the infiltrant dispenser through the controller as the weighed infiltrant reaches the calculated amount of infiltrant.Type: ApplicationFiled: August 24, 2009Publication date: February 25, 2010Applicant: The ExOne CompanyInventors: Lawrence J. Rhoades, Anita Hancox, John Y.P. Rhoades
-
Publication number: 20090239303Abstract: Ultrasonic machining is used to fabricate at least a portion of patterned surfaces that are used directly or indirectly for guided tissue generation. Tissues may be cultivated directly in the patterned surfaces or the patterned surfaces may be used as molds for polymer tissue scaffolds.Type: ApplicationFiled: April 24, 2006Publication date: September 24, 2009Inventors: Lawrence J. Rhoades, James Randall Gilmore
-
Publication number: 20080206460Abstract: Methods are disclosed for forming a metal substructure that will subsequently be overcoated with ceramic layers to create a dental restoration. The methods involve the steps of providing a metal powder and applying the metal powder to a die and sintering the metal powder to form a solid structure that may be used as a coping. The application of the metal powder is done in a controlled fashion while minimizing the amount of necessary handwork. These application methods include: (a) alternatingly applying an adhesive and a metal powder to the selected portion of the die surface; and (b) forming the metal powder into a viscous slurry or slip and then dipping the die therein or spraying or pouring the slurry or slip onto the selected portion of the die surface.Type: ApplicationFiled: February 14, 2008Publication date: August 28, 2008Inventors: Lawrence J. Rhoades, John Y.P. Rhoades
-
Patent number: 7255631Abstract: An abrasive flow apparatus for polishing a workpiece wherein a horizontal machine tool is adapted such that a workpiece may be secured to first shaft rotatable about a first longitudinal axis. A conjugate form to the workpiece may be secured to a second shaft which is rotatable about a second longitudinal axis. The workpiece and conjugate form are secured to each shaft in a manner such that they are facing one another and slightly set apart to define a gap. A flowable abrasive media is introduced within this gap. The centerlines of the workpiece and the conjugate form are offset from one another such that rotation of the shafts in the same direction and at the same rotational speed produces relative motion between the workpiece and the conjugate form thereby polishing the workpiece. A slide may be used for axially positioning the first shaft and the second shaft a predetermined distance to define the size of the gap.Type: GrantFiled: March 1, 2006Date of Patent: August 14, 2007Assignee: Extrude Hone CorporationInventor: Lawrence J. Rhoades
-
Apparatus for abrading the region of intersection between a branch outlet and a passageway in a body
Patent number: 7182675Abstract: A method and apparatus are disclosed for abrading the inner surface at the intersection region of a branch outlet with the wall of a body having a passageway. Using abrasive flow machining, it is possible to abrade the intersection region to provide a smooth transition between the wall and the branch outlet.Type: GrantFiled: May 15, 2006Date of Patent: February 27, 2007Assignee: Extrude Hone CorporationInventor: Lawrence J. Rhoades -
Patent number: 7044842Abstract: A method and apparatus are disclosed for abrading the inner surface at the intersection region of a branch outlet with the wall of a body having a passageway. Using abrasive flow machining, it is possible to abrade the intersection region to provide a smooth transition between the wall and the branch outlet.Type: GrantFiled: December 18, 2002Date of Patent: May 16, 2006Assignee: Extrude Hone CorporationInventor: Lawrence J. Rhoades
-
Patent number: 6953387Abstract: A method and apparatus for comparing the flow rate through an orifice within a master part with the orifice within a workpiece by subjecting each orifice to an identical fluid at an identical temperature, under an identical pressure, and comparing the downstream pressures of the fluid exiting these orifices when the upstream pressure is constant or comparing the upstream pressure when the downstream pressure is constant. For purely measurement purposes, the fluid may be a non-abrasive media, however, in the event the workpiece orifice must be machined, it is possible to introduce a flowable abrasive media, and pass this media through the orifices until the desired pressure difference is achieved. With additional flow characteristics of the master part, it is also possible to calculate the flow rate through the workpiece orifice using only the pressure differential at the exits of the workpiece and the master part.Type: GrantFiled: November 12, 2004Date of Patent: October 11, 2005Assignee: Extrude Hone CorporationInventors: John M. Greenslet, Lawrence J. Rhoades
-
Patent number: 6918937Abstract: The present invention is based on the practice of abrasive machining with no sealed working chamber by the employment of a visco-elastic abrasive medium, behaving predominantly as an elastic solid at the applied strain of the orbital working motion, and applying orbital or other relative working motion to produce strain rates which bring the medium into a predominantly elastic deformation and often near, but not to exceed, the compressive stress limit at the strain rate employed. The preferred visco-elastic abrasive medium is a rheopectic poly(boro-siloxane) filled with viscosity increasing stiffening agents and high loadings of the abrasive of choice and relatively mono amounts of plasticizers.Type: GrantFiled: August 14, 2001Date of Patent: July 19, 2005Assignee: Extrude Hone CorporationInventors: James Randall Gilmore, Lawrence J. Rhoades
-
Patent number: 6701529Abstract: The present invention relates to an energy absorbent medium which is compliant and conformable in the absence of an applied force, and stiffens in response to the rate of an applied force to dissipate energy. The medium comprises a blend of a polymer and a lubricant incompatible with the polymer to produce a conformable absorbent which exhibits dilatant (shear thickening) characteristics under high rates of force or stress. The polymer has reformable sacrificial chemical bonds which are broken under a high rate of deformation and which reform under static conditions. Suitable polymers for the invention include polyborosiloxanes. Applications for the medium include absorbent for sports padding, athletic equipment, motor vehicle seats, bulletproof vests, medical equipment, industrial equipment, weaponry, and playing fields.Type: GrantFiled: January 21, 2000Date of Patent: March 9, 2004Assignee: Extrude Hone CorporationInventors: Lawrence J. Rhoades, John M. Matechen, Mark J. Rosner
-
Patent number: 6645056Abstract: A method for producing, from a blank, restrictive tooling for use in an orbital polishing machine involves urging one of either the workpiece or the blank along a predetermined path against the other to physically impart a proportioned contour of the workpiece into the blank, thereby producing the restrictive tooling. Using this method, the same orbital polishing machine may be used to produce the restrictive tooling and to subsequently polish the workpiece.Type: GrantFiled: November 9, 2000Date of Patent: November 11, 2003Assignee: Extrude Hone CorporationInventors: James Randall Gilmore, Lawrence J. Rhoades
-
Publication number: 20030087588Abstract: A method and apparatus are disclosed for abrading the inner surface at the intersection region of a branch outlet with the wall of a body having a passageway. Using abrasive flow machining, it is possible to abrade the intersection region to provide a smooth transition between the wall and the branch outlet.Type: ApplicationFiled: December 18, 2002Publication date: May 8, 2003Applicant: Extrude Hone CorporationInventor: Lawrence J. Rhoades
-
Patent number: 6544110Abstract: The present invention is based on the practice of abrasive machining with no sealed working chamber by the employment of a visco-elastic abrasive medium, behaving predominantly as an elastic solid at the applied strain of the orbital working motion, and applying orbital or other relative working motion to produce strain rates which bring the medium into a predominantly elastic deformation and often near, but not to exceed, the compressive stress limit at the strain rate employed. The preferred visco-elastic abrasive medium is a rheopectic poly(boro-siloxane) filled with viscosity increasing stiffening agents and high loadings of the abrasive of choice and relatively mono amounts of plasticizers.Type: GrantFiled: August 14, 2001Date of Patent: April 8, 2003Assignee: Extrude Hone CorporationInventors: James Randall Gilmore, Lawrence J. Rhoades
-
Patent number: 6503126Abstract: A method and apparatus are disclosed for abrading the inner surface at the intersection region of a branch outlet with the wall of a body having a passageway. Using abrasive flow machining, it is possible to abrade the intersection region to provide a smooth transition between the wall and the branch outlet.Type: GrantFiled: September 12, 2000Date of Patent: January 7, 2003Assignee: Extrude Hone CorporationInventor: Lawrence J. Rhoades
-
Publication number: 20020007600Abstract: The present invention is based on the practice of abrasive machining with no sealed working chamber by the employment of a visco-elastic abrasive medium, behaving predominantly as an elastic solid at the applied strain of the orbital working motion, and applying orbital or other relative working motion to produce strain rates which bring the medium into a predominantly elastic deformation and often near, but not to exceed, the compressive stress limit at the strain rate employed. The preferred visco-elastic abrasive medium is a rheopectic poly(boro-siloxane) filled with viscosity increasing stiffening agents and high loadings of the abrasive of choice and relatively mono amounts of plasticizers.Type: ApplicationFiled: August 14, 2001Publication date: January 24, 2002Inventors: James Randall Gilmore, Lawrence J. Rhoades
-
Publication number: 20020009956Abstract: The present invention is based on the practice of abrasive machining with no sealed working chamber by the employment of a visco-elastic abrasive medium, behaving predominantly as an elastic solid at the applied strain of the orbital working motion, and applying orbital or other relative working motion to produce strain rates which bring the medium into a predominantly elastic deformation and often near, but not to exceed, the compressive stress limit at the strain rate employed. The preferred visco-elastic abrasive medium is a rheopectic poly(boro-siloxane) filled with viscosity increasing stiffening agents and high loadings of the abrasive of choice and relatively minor amounts of plasticizers.Type: ApplicationFiled: August 14, 2001Publication date: January 24, 2002Inventors: James Randall Gilmore, Lawrence J. Rhoades
-
Patent number: 6288154Abstract: Abrasive jet stream polishing, wherein an abrasive is suspended in a flowable jet medium and projected at high velocity and pressure at a workpiece is provide, where the jet is projected at the surface to be polished at an oblique angle. The method is substantially improved by forming the medium of a polymer having reformable sacrificial chemical bonds which are preferentially broken under high shear conditions. Projecting the medium and suspended abrasive breaks the reformable sacrificial chemical bonds while polishing. The chemical bonds will reform, permitting recycling of the medium and abrasive for reuse in the method. The jet is effective at relatively low pressures of about 5 to about 80 MPa.Type: GrantFiled: October 18, 1999Date of Patent: September 11, 2001Assignee: Extrude Hone CorporationInventor: Lawrence J. Rhoades
-
Patent number: 6273787Abstract: The present invention is based on the practice of abrasive machining with no sealed working chamber by the employment of a visco-elastic abrasive medium, behaving predominantly as an elastic solid at the applied strain of the orbital working motion, and applying orbital or other relative working motion to produce strain rates which bring the medium into a predominantly elastic deformation and often near, but not to exceed, the compressive stress limit at the strain rate employed. The preferred visco-elastic abrasive medium is a rheopectic poly(boro-siloxane) filled with viscosity increasing stiffening agents and high loadings of the abrasive of choice and relatively minor amounts of plasticizers.Type: GrantFiled: August 18, 1999Date of Patent: August 14, 2001Inventors: James Randall Gilmore, Lawrence J. Rhoades
-
Patent number: 5964644Abstract: Abrasive jet stream polishing, wherein an abrasive is suspended in a flowable jet medium and projected at high velocity and pressure at a workpiece is provide, where the jet is projected at the surface to be polished at an oblique angle. The method is substantially improved by forming the medium of a polymer having reformable sacrificial chemical bonds which are preferentially broken under high shear conditions. Projecting the medium and suspended abrasive breaks the reformable sacrificial chemical bonds while polishing. The chemical bonds will reform, permitting recycling of the medium and abrasive for reuse in the method. The jet is effective at relatively low pressures of about 5 to about 80 MPa.Type: GrantFiled: March 1, 1996Date of Patent: October 12, 1999Assignee: Extrude Hone CorporationInventor: Lawrence J. Rhoades
-
Patent number: 5735335Abstract: Investment casting molds, and particularly mold cores, are formed of sintered ceramics to near net shape and are then machined to net shape, dimensions and surface finish, by ultrasonic machining with formed tools having the final configuration in mirror image form. Form machining of fired mold shells and cores is rapid, precise, readily controlled, and can produce castings of exceptional accuracy of shape, dimensions and surface finish.Type: GrantFiled: July 11, 1995Date of Patent: April 7, 1998Assignee: Extrude Hone CorporationInventors: James Randall Gilmore, Lawrence J. Rhoades
-
Patent number: 5679058Abstract: Abrasive jet stream cutting, wherein an abrasive is suspended in a flowable jet medium (64) and projected at high velocity and pressure (75) at a workpiece (76) is substantially improved by forming the medium of a polymer having reformable sacrificial chemical bonds which are preferentially broken under high shear conditions. Projecting the medium and suspended abrasive breaks the reformable sacrificial chemical bonds while cutting. The chemical bonds will reform, permitting recycling of the medium and abrasive for reuse in the method. The jet is effective at pressures of about 14 to 80 MPa.Type: GrantFiled: June 7, 1995Date of Patent: October 21, 1997Assignee: Extrude Hone CorporationInventor: Lawrence J. Rhoades