Abstract: Thermal management in a vehicle involves a compressor to output a refrigerant in vapor form for circulation in a refrigerant loop. A thermal management system includes a heating, ventilation, and air conditioning system in the refrigerant loop including an evaporator and an HVAC condenser, and an exterior condenser in the refrigerant loop configured to vent heat to an exterior of the vehicle. A first variable refrigerant flow valve controls a flow rate of the refrigerant output by the compressor into the HVAC condenser, and a second refrigerant flow valve controls a flow rate of the refrigerant output by the compressor into the exterior condenser. A controller controls the first refrigerant flow valve and the second refrigerant flow valve based on a target output temperature for the HVAC condenser.

Abstract: A thermal management system for a vehicle includes a plurality of fluid flow circuits including a heating ventilation and air conditioning (HVAC) circuit circulating a flow of refrigerant therethrough and including an evaporator, a chiller heat exchanger, a first expansion valve located upstream of the evaporator, a second expansion valve located upstream of the chiller heat exchanger, and a heat exchanger located fluidly upstream of the expansion valves. A propulsion cooling circuit circulates a flow of coolant therethrough which is utilized to condition one or more propulsion components of the vehicle. The flow of coolant is directed through the heat exchanger, thus subcooling the flow of refrigerant. A controller is operably connected to one or more control points of the thermal management system and is configured to adjust the one or more control points to achieve a target amount of subcooling of the flow of refrigerant at the heat exchanger.

Abstract: A thermal management system for a vehicle includes a plurality of fluid flow circuits including a heating ventilation and air conditioning (HVAC) circuit circulating a flow of refrigerant therethrough and including an evaporator, a chiller heat exchanger, a first expansion valve located upstream of the evaporator, a second expansion valve located upstream of the chiller heat exchanger, and a heat exchanger located fluidly upstream of the expansion valves. A propulsion cooling circuit circulates a flow of coolant therethrough which is utilized to condition one or more propulsion components of the vehicle. The flow of coolant is directed through the heat exchanger, thus subcooling the flow of refrigerant. A controller is operably connected to one or more control points of the thermal management system and is configured to adjust the one or more control points to achieve a target amount of subcooling of the flow of refrigerant at the heat exchanger.

Abstract: A thermal management method and system in a vehicle include a chiller to cause heat transfer between a coolant loop that defines a path in which a coolant circulates and a refrigerant loop that defines a path in which a refrigerant circulates. The system includes an electronic expansion valve (EXV) in the refrigerant loop to control a flow of the refrigerant into a first part of the chiller, and a coolant pump in the coolant loop to control a flow of the coolant into a second part of the chiller. A controller controls the EXV and the coolant pump based on a target amount for the heat transfer.

Abstract: Battery thermal preconditioning includes scheduling thermal preconditioning in accordance with user presets, preferences and battery and/or vehicle conditions and profiles. Thermal preconditioning in advance of charging events may optimize charge time, battery health and range. Manual and predictive intelligence methods may be employed to attain and maintain a predetermined range of battery pack temperatures.

Abstract: A vehicle includes a thermal energy management system with first and second thermal fluid loops. The first thermal fluid loop includes a coolant pump configured to circulate a coolant through a vehicle battery and a chiller. The second thermal fluid loop is configured to circulate a refrigerant through the chiller, a compressor, and at least one condenser. The controller is configured to control the thermal energy management system according to a passenger compartment cooling mode and a battery cooling mode. In the passenger compartment cooling mode the compressor is operated at a first power setting. In the battery cooling mode the compressor is operated at a second power setting and the chiller is controlled to transfer thermal energy from the first thermal fluid loop to the second fluid thermal loop. The second power setting is less than the first power setting.

Abstract: Thermal management in a vehicle involves a compressor to output a refrigerant in vapor form for circulation in a refrigerant loop. A thermal management system includes a heating, ventilation, and air conditioning (HVAC) system in the refrigerant loop including an evaporator and an HVAC condenser, and an exterior condenser in the refrigerant loop configured to vent heat to an exterior of the vehicle. A first variable refrigerant flow valve (RFV) controls a flow rate of the refrigerant output by the compressor into the HVAC condenser, and a second RFV controls a flow rate of the refrigerant output by the compressor into the exterior condenser. A controller controls the first RFV and the second RFV based on a target output temperature for the HVAC condenser.

Abstract: A thermal management method and system in a vehicle include a chiller to cause heat transfer between a coolant loop that defines a path in which a coolant circulates and a refrigerant loop that defines a path in which a refrigerant circulates. The system includes an electronic expansion valve (EXV) in the refrigerant loop to control a flow of the refrigerant into a first part of the chiller, and a coolant pump in the coolant loop to control a flow of the coolant into a second part of the chiller. A controller controls the EXV and the coolant pump based on a target amount for the heat transfer.

Abstract: A vehicle includes a thermal energy management system with first and second thermal fluid loops. The first thermal fluid loop includes a coolant pump configured to circulate a coolant through a vehicle battery and a chiller. The second thermal fluid loop is configured to circulate a refrigerant through the chiller, a compressor, and at least one condenser. The controller is configured to control the thermal energy management system according to a passenger compartment cooling mode and a battery cooling mode. In the passenger compartment cooling mode the compressor is operated at a first power setting. In the battery cooling mode the compressor is operated at a second power setting and the chiller is controlled to transfer thermal energy from the first thermal fluid loop to the second fluid thermal loop. The second power setting is less than the first power setting.

Abstract: A system and method for managing thermal energy of a vehicle having a battery and an electric propulsion system are provided. The system monitors a current battery temperature, calculates an actual average battery temperature, and compares the calculated actual average battery temperature to a target lifetime battery temperature. If the actual average battery temperature is greater than the target lifetime battery temperature, and the current battery temperature is greater than the target lifetime battery temperature, the system cools the battery to below the current battery temperature. However, if the actual average battery temperature is less than the target lifetime battery temperature, and the current battery temperature is greater than the target lifetime battery temperature, the system delays cooling the battery. Therefore, the system may avoid expending energy to cool the battery in certain conditions.

Abstract: A method for continuously managing thermal energy in a motor vehicle includes initializing a continuous thermal energy management control loop within a controller disposed in the motor vehicle, calculating a quantity of stored energy in a thermal management system equipped to the motor vehicle, calculating a quantity of thermal energy waste in the thermal management system, determining if thermal energy is needed within a component of the thermal management system, selectively generating thermal energy, selectively transporting thermal energy to the component of the thermal management system, determining a thermal storage capacity of the thermal management system, determining if a thermal energy deficit exists within the thermal management system, and directing a flow of a thermal energy carrying liquid to a thermal energy reservoir.

Abstract: A thermal energy management system for a vehicle supplies thermal energy to a passenger compartment of the vehicle. The thermal energy management system includes three thermal fluid loops. The first thermal fluid loop includes a coolant pump for circulating a coolant through at least a vehicle battery, a transmission oil cooler of the vehicle, and a chiller such that the coolant selectively transfers thermal energy from the vehicle battery, the transmission oil cooler, and the chiller. The second thermal fluid loop circulates oil through the transmission oil cooler. The third thermal fluid loop circulates a refrigerant through at least the chiller and at least one condenser such that the third thermal fluid loop transfers thermal energy to the passenger compartment.

Abstract: A method for managing thermal energy of a vehicle having a battery and an electric propulsion system is provided. The system monitors a current battery temperature, after the vehicle is connected to an outside power source at a plug time, and determines an outside air temperature. The system predicts a cabin heating temperature for a subsequent drive cycle. The subsequent drive cycle occurs when the vehicle is no longer connected to the outside power source. If the predicted cabin heating temperature is greater than the outside air temperature, the system heats the battery to a thermal storage temperature that is greater than a target operating temperature of the battery. Therefore, thermal energy is stored within the battery, and may be transferred to heat the cabin.

Abstract: A vehicle propulsion system includes an engine having a coolant inlet and a coolant outlet, a coolant pump having an outlet in communication with the engine coolant inlet, a pressure sensor in fluid communication with the engine coolant outlet and that generates a pressure signal indicative of a pressure in the engine coolant outlet, and a controller in communication with the pressure sensor and the coolant pump. The controller is programmed to control a flow of coolant through the engine from the coolant pump based upon the pressure signal.

Abstract: A method for managing thermal energy of a vehicle having a battery and an electric propulsion system is provided. The system monitors a current battery temperature, after the vehicle is connected to an outside power source at a plug time, and determines an outside air temperature. The system predicts a cabin heating temperature for a subsequent drive cycle. The subsequent drive cycle occurs when the vehicle is no longer connected to the outside power source. If the predicted cabin heating temperature is greater than the outside air temperature, the system heats the battery to a thermal storage temperature that is greater than a target operating temperature of the battery. Therefore, thermal energy is stored within the battery, and may be transferred to heat the cabin.

Abstract: A system and method for managing thermal energy of a vehicle having a battery and an electric propulsion system are provided. The system monitors a current battery temperature, calculates an actual average battery temperature, and compares the calculated actual average battery temperature to a target lifetime battery temperature. If the actual average battery temperature is greater than the target lifetime battery temperature, and the current battery temperature is greater than the target lifetime battery temperature, the system cools the battery to below the current battery temperature. However, if the actual average battery temperature is less than the target lifetime battery temperature, and the current battery temperature is greater than the target lifetime battery temperature, the system delays cooling the battery. Therefore, the system may avoid expending energy to cool the battery in certain conditions.

Abstract: A thermal energy management system for a vehicle is provided that is configured to supply thermal energy to a passenger compartment of the vehicle. The thermal energy management system may include three thermal fluid loops. The first thermal fluid loop may include a coolant pump circulating a coolant through at least a vehicle battery, a transmission oil cooler of the vehicle, and a chiller such that the coolant is configured to selectively transfer thermal energy from the vehicle battery, the transmission oil cooler, and the chiller. The second thermal fluid loop may circulate oil through the transmission oil cooler. The third thermal fluid loop may circulate a refrigerant through at least the chiller and at least one condenser such that the third thermal fluid loop is configured to transfer thermal energy to the passenger compartment.

Abstract: Disclosed are two-valve, split-layout engine cooling systems, methods for making and method for operating such cooling systems, engine coolant valve assembly configurations, and vehicles equipped with an active thermal management system for cooling select powertrain components. A disclosed thermal management system includes a radiator for cooling coolant fluid, and a coolant pump for circulating coolant fluid received from the radiator. A set of conduits fluidly connect the coolant pump to an engine block, a cylinder head, and an exhaust manifold. Another set of conduits fluidly connect the engine block, cylinder head, and exhaust manifold to the radiator, coolant pump, and one or more oil heaters. A first valve assembly is operable to regulate coolant flow between the coolant pump and the radiator. A second valve assembly is operable to regulate coolant fluid flow, individually and jointly, between the engine block, cylinder head, exhaust manifold, radiator, coolant pump, and oil heater(s).

Abstract: An assembly includes a heat exchanger with an inlet portion. an outlet portion, and at least one fluid passage fluidly coupling the inlet portion to the outlet portion. The assembly additionally includes a movable blocker element having a first position with respect to the heat exchanger and a second position with respect to the heat exchanger. In the second position the blocker element reduces cross-sectional area of the at least one fluid passage relative to the first position. The assembly further includes a passive actuator coupled to the blocker element and configured to selectively move the blocker element from the first position to the second position in response to a thermal condition being satisfied.

Abstract: A method for continuously managing thermal energy in a motor vehicle includes initializing a continuous thermal energy management control loop within a controller disposed in the motor vehicle, calculating a quantity of stored energy in a thermal management system equipped to the motor vehicle, calculating a quantity of thermal energy waste in the thermal management system, determining if thermal energy is needed within a component of the thermal management system, selectively generating thermal energy, selectively transporting thermal energy to the component of the thermal management system, determining a thermal storage capacity of the thermal management system, determining if a thermal energy deficit exists within the thermal management system, and directing a flow of a thermal energy carrying liquid to a thermal energy reservoir.