Abstract: The present invention provides a vitrified-bonded abrasive tool wherein the abrasive grit portion comprises a thermally sensitive abrasive grain, such as sintered sol gel microcrystalline alpha alumina abrasive grain or superabrasive grain, and wherein the vitrified bond may be matured by firing at a temperature of about 700 to 1,100 ° C. The invention preferably is carried out with sintered sol gel microcrystalline alpha alumina abrasive grain and a phosphorous oxide-containing, alkaliborosilicate vitrified bond composition. In one embodiment, during firing at about 700 to 1,100 ° C., the vitrified bond of the invention comprises at least two immiscible, amorphous phases.

Abstract: The present invention provides a vitrified-bonded abrasive tool wherein the abrasive grit portion comprises a thermally sensitive abrasive grain, such as sintered sol gel microcrystalline alpha alumina abrasive grain or superabrasive grain, and wherein the vitrified bond may be matured by firing at a temperature of about 700 to 1,100 ° C. The invention preferably is carried out with sintered sol gel microcrystalline alpha alumina abrasive grain and a phosphorous oxide-containing, alkaliborosilicate vitrified bond composition. In one embodiment, during firing at about 700 to 1,100 ° C., the vitrified bond of the invention comprises at least two immiscible, amorphous phases.

Abstract: The present invention provides an abrasive tool that comprises sol-gel alumina abrasive grains bonded together by a glass-ceramic bond material, the tool comprising from about 35 to 65% by volume void spaces, wherein at least about 75% of the volume of the bond material is located in the bond posts or in a coating on the abrasive grains and in which the volume proportion of bond to grain is from about 0.06 to 0.6.

Abstract: A method of obtaining superabrasive grinding performance from tools employing less expensive, non-superabrasive conventional abrasive grain involves operating the conventional abrasive tool at ultra high tangential contact speed, (that is at least about 125 m/s). Such ultra high operating speeds can be achieved with segmented abrasive grinding wheels having segments formed from vitreous or resin bonded particles of aluminum oxide, silicon oxide, iron oxide, molybdenum oxide, vanadium oxide, tungsten carbide, silicon carbide and the like. The abrasive segments can be cemented to the core of the tool with an adhesive such as epoxy cement. Abrasive segments can be made to a significantly greater depth than traditional superabrasive-bearing segments, and consequently, should provide long life as well as high performance. Additionally, conventional abrasive segments are easier to true and dress and to make into intricate profiles for grinding complex shaped work pieces.

Abstract: An abrasive article having certain minimum levels of permeability to fluids comprises about 40 to 80%, by volume interconnected porosity and effective amounts of abrasive grain and bond to carry out soft grinding and deep cut grinding operations. The high permeability to the passage of fluids and interconnected porosity provides an open structure of channels to permit the passage of fluid through the abrasive article and the removal of swarf from the workpiece during grinding operations.

Abstract: Abrasive tools are described which comprise abrasive grits held in a glass-ceramic bond in which at least 75% of the bond material is in bond posts or in coatings on individual grains.

Abstract: A grinding tool is described which comprises self-bonded particles of a ceramic abrasive and has a voids volume of from 5 to 65%.

Abstract: The use of small amount of silica sol in conjunction with an organic binding agent significantly increases the strength of the bond in a vitreous bonded alumina containing abrasive wheel.

Abstract: A grinding tool is described which comprises self-bonded particles of a ceramic abrasive and has a voids volume of from 5 to 65%.