Patents by Inventor Lee CARVELL

Lee CARVELL has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240052101
    Abstract: Described herein is a polyamide composition comprising two polyamides and glass fiber, wherein one of the polyamides is a polyphthalamide formed by polycondensation from various monomers: dicarboxylic acid(s) with diamine(s) and/or amino acid(s), wherein at least one monomer contains a cyclohexyl group. It was surprisingly discovered that the polyamide composition has improved warpage and/or mold shrinkage properties, excellent mechanical performance and high Tg and/or Tm. Due to the excellent performance, the polyamide composition is suitable for molding and can be desirably incorporated into mobile electronic device applications.
    Type: Application
    Filed: February 25, 2022
    Publication date: February 15, 2024
    Inventors: Lindsey ANDERSON, Vijay GOPALAKRISHNAN, Lee CARVELL
  • Patent number: 11794417
    Abstract: Described herein are polyphenylene sulfide (“PPS”) polymers having excellent transparency to infrared (“IR”) radiation. It was surprisingly discovered that PPS polymer composition including PPS polymers having a selected metal ion (Ca, K, and Mg) concentration at least 400 parts per million by weight (“ppm”), had significantly increase IR transparency, relative to corresponding PPS polymer compositions including a PPS polymer having a selected metal ion concentration less than 400 ppm. Additionally, described herein are methods for laser welding the PPS polymer compositions.
    Type: Grant
    Filed: October 14, 2019
    Date of Patent: October 24, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: DeeDee Smith, Jiqiang Xia, William E. Sattich, Lee Carvell
  • Publication number: 20230242759
    Abstract: Described herein are polymer compositions (PC) including a polyamide (PA) and a poly(arylene sulfide) (PASP). The polyamide (PA) is a semi-aromatic polyamide derived from the polycondensation of an aliphatic diamine, a bis(aminoalkyl)cyclohexane, terephthalic acid, and, optionally, a cyclohexanedicarboxylic acid. It was surprisingly discovered that semi-aromatic polyamides derived from the cycloaliphatic diamine bis(aminoalkyl)cyclohexane or the specific combination of the cycloaliphatic diamine bis(aminoalkyl)cyclohexane and the cycloaliphatic dicarboxylic acid cyclohexanedicarboxylic acid provided for polymer compositions (PC) having improved retention of mechanical properties (e.g. tensile modulus and tensile strength) after aging in aqueous polyol solutions. It was also surprisingly discovered that incorporation of a nucleating agent in the polymer composition (PC) provided for significantly improved tensile strength retention after aging.
    Type: Application
    Filed: May 5, 2021
    Publication date: August 3, 2023
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Matthew R. Vincent, Lee Carvell, Stéphane Jeol, Joel Flores
  • Publication number: 20230203307
    Abstract: Described herein are polymer compositions (PC) including a polyamide (PA) and a reactive impact modifier. As explained in detail below, the polyamide (PA) is a semi-aromatic polyamide derived from the polycondensation of an aliphatic diamine, a bis(aminoalkyl)cyclohexane, terephthalic acid, and, optionally, a cyclohexanedicarboxylic acid. It was surprisingly discovered that semi-aromatic polyamides derived from the cycloaliphatic diamine bis(aminoalkyl)cyclohexane or the specific combination of the cycloaliphatic diamine bis(aminoalkyl)cyclohexane and the cycloaliphatic dicarboxylic acid cyclohexanedicarboxylic acid provided for polymer compositions (PC) having improved retention of mechanical properties (e.g. tensile strength and flexural strength) after aging in aqueous solutions, relative to analogous polyamides free of the bis(aminoalkyl)cyclohexane and the cyclohexanedicarboxylic acid.
    Type: Application
    Filed: May 6, 2021
    Publication date: June 29, 2023
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Matthew R. Vincent, William Hamm, Lee Carvell, Linda M. Norfolk, Joel Flores, Stéphane Jeol, David McIlroy
  • Publication number: 20230183454
    Abstract: Described herein are electrical articles comprising a polyamide (PA). As explained in detail below, the polyamide (PA) is a semi-aromatic polyamide derived from the polycondensation of an aliphatic diamine, terephthalic acid, and a bis(aminoalkyl)cyclohexane or a cyclohexanedicarboxylic acid. It was surprisingly discovered that incorporation of the cycloaliphatic diamine bis(aminoalkyl)cyclohexane or the cycloaliphatic dicarboxylic acid cyclohexanedicarboxylic acid into the polyamide provided for polymer compositions (PC) having significantly improved comparative tracking index (“CTI”) retention after heat aging, relative to analogous polyamides derived from only the aliphatic diamine and terephthalic acid. Due at least in part to the improved CTI retention, the polyamides (PA) can be desirably incorporated into articles that, during use, are exposed to elevated temperatures and benefit from high CTI performance.
    Type: Application
    Filed: May 7, 2021
    Publication date: June 15, 2023
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Clay Plavcan, David McIlroy, Stéphane Jeol, Lee Carvell
  • Publication number: 20230174716
    Abstract: Described herein are polymer compositions (PC) including a polyamide and carbon fiber. As explained in detail below, the polyamide (PA) is a semi-aromatic polyamide derived from the polycondensation of an aliphatic diamine, terephthalic acid, and a bis(aminoalkyl)cyclohexane or a cyclohexanedicarboxylic acid. It was surprisingly discovered that incorporation of the cycloaliphatic diamine bis(aminoalkyl)cyclohexane or the specific combination of the cycloaliphatic diamine bis(aminoalkyl)cyclohexane and the cycloaliphatic dicarboxylic acid cyclohexanedicarboxylic acid into the polyamide provided for carbon fiber filled polymer compositions (PC) having significantly improved mechanical properties (e.g. tensile modulus and strength) at elevated temperatures, as well as significantly improved retention of mechanical properties after heat aging, relative to analogous polyamides free of the bis(aminoalkyl)cyclohexane and the cyclohexanedicarboxylic acid.
    Type: Application
    Filed: May 5, 2021
    Publication date: June 8, 2023
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: David McIlroy, Matthew R. Vincent, Lee Carvell, Linda M. Norfolk
  • Publication number: 20230174720
    Abstract: The present invention relates to a poly(arylene sulfide) (PAS) copolymer (P) comprising: at least one block of poly(arylene sulfide) (PAS) having a weight-average molecular weight (Mw) of at least 40,000 g/mol as determined by gel permeation chromatography, and at least one block of polyorganosiloxane (POS) having a weight-average molecular weight (Mw) of at most 5,000 g/mol as determined by gel permeation chromatography, wherein the weight ratio of PAS:POS is from 95:5 to 99.5:0.5.
    Type: Application
    Filed: May 4, 2021
    Publication date: June 8, 2023
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Kelly D. Branham, Ryan Mondschein, Joel Pollino, Stéphane Jeol, Lee Carvell, William E. Sattich
  • Publication number: 20210370614
    Abstract: Described herein are polyphenylene sulfide (“PPS”) polymers having excellent transparency to infrared (“IR”) radiation. It was surprisingly discovered that PPS polymer composition including PPS polymers having a selected metal ion (Ca, K, and Mg) concentration at least 400 parts per million by weight (“ppm”), had significantly increase IR transparency, relative to corresponding PPS polymer compositions including a PPS polymer having a selected metal ion concentration less than 400 ppm. Additionally, described herein are methods for laser welding the PPS polymer compositions.
    Type: Application
    Filed: October 14, 2019
    Publication date: December 2, 2021
    Inventors: DeeDee SMITH, Jiqiang XIA, William E. SATTICH, Lee CARVELL
  • Publication number: 20210292481
    Abstract: The invention pertains to a powdered material (M) comprising at least one poly(arylene sulfide) polymer, in particular to a method for manufacturing a three-dimensional (3D) object, using the powdered material (M) and to 3D object obtainable by selective sintering from this powdered polymer material (M).
    Type: Application
    Filed: July 12, 2019
    Publication date: September 23, 2021
    Inventors: Ryan HAMMONDS, Lee CARVELL, Jason RICH, Stéphane JEOL, William E. SATTICH
  • Publication number: 20210276252
    Abstract: The invention pertains to a method for manufacturing a three-dimensional (3D) object, using a powdered material (M) comprising at least one poly(arylene sulfide) polymer, in particular to a 3D object obtainable by selective sintering from this powdered polymer material (M).
    Type: Application
    Filed: July 12, 2019
    Publication date: September 9, 2021
    Inventors: Ryan HAMMONDS, Lee CARVELL, Jason RICH, Stéphane JEOL, William E. SATTICH, Christopher WARD
  • Patent number: 10829595
    Abstract: Described here are polyphenylene sulfide (“PPS”) polymers having significantly improved processability. It was surprisingly found that PPS polymers, terminated with specific end-capping agents in specific amounts, had significantly improved melt stability. Because of the significantly improved melt stability, the PPS polymers can be advantageously incorporated into melt processing techniques.
    Type: Grant
    Filed: February 6, 2018
    Date of Patent: November 10, 2020
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Hong Chen, Peter Mushenheim, Lee Carvell, Erik Nelson, Charles R. Hoppin
  • Publication number: 20190241706
    Abstract: Described here are polyphenylene sulfide (“PPS”) polymers having significantly improved processability. It was surprisingly found that PPS polymers, terminated with specific end-capping agents in specific amounts, had significantly improved melt stability. Because of the significantly improved melt stability, the PPS polymers can be advantageously incorporated into melt processing techniques.
    Type: Application
    Filed: February 6, 2018
    Publication date: August 8, 2019
    Inventors: Hong CHEN, Peter MUSHENHEIM, Lee CARVELL, Erik NELSON, Charles R. HOPPIN
  • Patent number: 9289955
    Abstract: The present techniques provide multi-layer plastic structures and methods for making such. The multi-layer plastic structures include an inner surface made from a polyolefin resin, and resistant to environmental stress cracking, and an outer surface that includes a styrenic copolymer. The outer surface has a kinetic coefficient of friction with itself of 0.42 and a static coefficient of friction with itself of 0.44.
    Type: Grant
    Filed: August 23, 2012
    Date of Patent: March 22, 2016
    Assignees: Chevron Phillips Chemical Company LP, Silgan Holdings, Inc.
    Inventors: Lee A. Carvell, Mark Wanderlich, Susan L. Banovic, James Jalutkewicz, Charles E. Rees, Michael A. Smith
  • Publication number: 20120311971
    Abstract: The present techniques provide multi-layer plastic structures and methods for making such. The multi-layer plastic structures include an inner surface made from a polyolefin resin, and resistant to environmental stress cracking, and an outer surface that includes a styrenic copolymer. The outer surface has a kinetic coefficient of friction with itself of 0.42 and a static coefficient of friction with itself of 0.44.
    Type: Application
    Filed: August 23, 2012
    Publication date: December 13, 2012
    Applicants: Silgan Holdings, Inc, Chevron Phillips Chemical Company LP
    Inventors: Lee A. Carvell, Mark Wanderlich, Susan L. Banovic, James Jalutkewicz, Charles E. Rees, Michael A. Smith
  • Patent number: 8263198
    Abstract: The present techniques provide multi-layer plastic structures and methods for making such. The multi-layer plastic structures include an inner surface made from a polyolefin resin, and resistant to environmental stress cracking, and an outer surface that includes a styrenic copolymer. The outer surface has a kinetic coefficient of friction with itself of 0.42 and a static coefficient of friction with itself of 0.44.
    Type: Grant
    Filed: September 26, 2007
    Date of Patent: September 11, 2012
    Assignees: Chevron Phillips Chemical Company LP, Silgan Holdings, Inc.
    Inventors: Lee A. Carvell, Mark Wanderlich, Susan L. Banovic, James Jalutkewicz, Charles E. Rees, Michael A. Smith
  • Publication number: 20090081397
    Abstract: The present techniques provide multi-layer plastic structures and methods for making such. The multi-layer plastic structures include an inner surface made from a polyolefin resin, and resistant to environmental stress cracking, and an outer surface that includes a styrenic copolymer. The outer surface has a kinetic coefficient of friction with itself of 0.42 and a static coefficient of friction with itself of 0.44.
    Type: Application
    Filed: September 26, 2007
    Publication date: March 26, 2009
    Inventors: Lee A. Carvell, Mark Wanderlich, Susan L. Banovic, James Jalutkewicz, Charles E. Rees, Michael A. Smith
  • Patent number: 6905568
    Abstract: A process for reducing the haze of extrusions of clear polymeric blends containing styrene-butadiene copolymer and a polymer immiscible therewith. An assembly of extrusion layers in which a layer of clear polymeric blends containing styrene/butadiene copolymer and a polymer immiscible therewith is overlayered with layers of clear material that provides a smooth extruded surface.
    Type: Grant
    Filed: June 19, 2003
    Date of Patent: June 14, 2005
    Assignee: Phillips Petroleum Company
    Inventors: Mark D. Hanes, Lee A. Carvell
  • Publication number: 20040115381
    Abstract: Embodiments include articles without plasticizers, having improved clarity, kink resistance, flexibility, melt fracture and die lines. Manufacturing may be conducted with materials comprising polymodal tapered polymers prepared from copolymerizing at least one monovinyl aromatic monomer and at least one conjugated diene monomer followed by coupling with at least one coupling agent.
    Type: Application
    Filed: December 12, 2002
    Publication date: June 17, 2004
    Applicant: Chevron Phillips Chemical Company, LP
    Inventors: Justin L. Harris, Shawn R. Kennedy, Jianxin J. Kuang, Mark Hanes, William W. Potter, Nathan E. Stacy, Lee A. Carvell, Timothy E. Rigdon, Larry L. Nash
  • Publication number: 20030215656
    Abstract: A process for reducing the haze of extrusions of clear polymeric blends containing styrene-butadiene copolymer and a polymer immiscible therewith. An assembly of extrusion layers in which a layer of clear polymeric blends containing styrene/butadiene copolymer and a polymer immiscible therewith is overlayered with layers of clear material that provides a smooth extruded surface.
    Type: Application
    Filed: June 19, 2003
    Publication date: November 20, 2003
    Applicant: Phillips Petroleum Company
    Inventors: Mark D. Hanes, Lee A. Carvell