Abstract: A packaged heating and/or cooling unit for a production module for a heating, ventilation, air conditioning, and refrigeration (HVACR) system. The packaged unit includes a heat pump configured to provide heating and/or cooling; a connection to a piping distribution system to selectively connect to a hot fluid circuit and/or a cold fluid circuit; and a controller. The controller is configured to connect to and receive a signal from a building automation system for a heating requirement or a cooling requirement, and further configured to selectively control connection to either the hot fluid circuit or the cold fluid circuit and independently control the packaged heating and/or cooling unit based on the signal from the building automation system for either the heating requirement or the cooling requirement.

Abstract: Multi-compressor chiller systems can be efficiently operated by determining real time efficiency curves for the compressors currently in operation, along with any compressors that may be added to address demand, and using these efficiency curves to determine changes to compressor operation to improve efficiency in meeting chiller demand. The efficiency curves can be parabolic curves. The data used to determine the efficiency curves can be obtained through operation at a variety of lift points and a variety of load points within those lift points. The efficiency curves can be solved to find intersections where there may be staging points for adding or subtracting compressors from operation to efficiently meet demand. This operation can be automated through a controller of a control system for the multi-compressor chiller system.

Abstract: Process fluid from a hydronic system can be directed to an air-to-fluid heat exchanger in a heat exchange relationship with an outdoor heat exchanger of a thermal system connected to the hydronic system. The flow from the hydronic system to the air-to-fluid heat exchanger can be controlled using one or more valves. The process fluid at the air-to-fluid heat exchanger can defrost the outdoor heat exchanger, be used for free heating or cooling by being directed to a secondary load, or be used for balancing of cascade systems. A reversible fan can be provided at the outdoor heat exchanger and the air-to-fluid heat exchanger to facilitate these operations.

Abstract: A packaged heating and/or cooling unit for a production module for a heating, ventilation, air conditioning, and refrigeration (HVACR) system. The packaged unit includes a heat pump configured to provide heating and/or cooling; a connection to a piping distribution system to selectively connect to a hot fluid circuit and/or a cold fluid circuit; and a controller. The controller is configured to connect to and receive a signal from a building automation system for a heating requirement or a cooling requirement, and further configured to selectively control connection to either the hot fluid circuit or the cold fluid circuit and independently control the packaged heating and/or cooling unit based on the signal from the building automation system for either the heating requirement or the cooling requirement.

Abstract: Systems, apparatus and methods for efficiently operating a chiller plant while minimizing or eliminating the occurrence of centrifugal compressor surge. Taking into account chiller design specifications and current operating conditions, a compressor lift point at which surge is predicted to occur is established. Minima and maxima for various chiller setpoints that avoid or eliminate the occurrence of compressor surge are imposed on setpoints provided by a conventional optimizing chiller controller. The chiller system is operated in accordance with the resultant anti-surge setpoints. Energy savings is realized by modulating coolant tower flow to enable the compressor to operate at near-surge conditions while preventing the onset of actual surge.

Abstract: A packaged heating and/or cooling unit for a production module for a heating, ventilation, air conditioning, and refrigeration (HVACR) system. The packaged unit includes a heat pump configured to provide heating and/or cooling; a connection to a piping distribution system to selectively connect to a hot fluid circuit and/or a cold fluid circuit; and a controller. The controller is configured to connect to and receive a signal from a building automation system for a heating requirement or a cooling requirement, and further configured to selectively control connection to either the hot fluid circuit or the cold fluid circuit and independently control the packaged heating and/or cooling unit based on the signal from the building automation system for either the heating requirement or the cooling requirement.

Abstract: A method is provided for the controlled routing of hydronic flow within a climate control system. The method includes determining a condition type request for a plurality of area zones corresponding to a particular thermal zone. The method further includes determining a supply temperature type associated with at least a supply line of a primary supply loop and a supply line of a secondary supply loop. The supply temperature type is indicative of a thermal transport fluid temperature within the respective supply line. The method further includes providing an actuation signal set to a valve assembly. The actuation signal set is configured to describe a position for each value of the valve assembly and the position for each valve is based on the conditioning type request and the determined supply temperature types.

Abstract: Multi-compressor chiller systems can be efficiently operated by determining real time efficiency curves for the compressors currently in operation, along with any compressors that may be added to address demand, and using these efficiency curves to determine changes to compressor operation to improve efficiency in meeting chiller demand. The efficiency curves can be parabolic curves. The data used to determine the efficiency curves can be obtained through operation at a variety of lift points and a variety of load points within those lift points. The efficiency curves can be solved to find intersections where there may be staging points for adding or subtracting compressors from operation to efficiently meet demand. This operation can be automated through a controller of a control system for the multi-compressor chiller system.

Abstract: Chiller control systems and methods for chiller control use iterative modeling of cooling towers, heat exchangers, and pumps to determine the feasibility of integrated free cooling and the ability to take advantage of free cooling. The control systems and control methods can further include selecting the parameters for operating in the free cooling or integrated free cooling mode to improve efficiency and/or reduce energy consumption when operating in these modes. The models can have inputs and outputs that feed into one another, and converge at a solution over multiple iterations. The feasibility of integrated free cooling can be based on providing cooling to a cooling load process fluid at a heat exchanger. The availability of free cooling can be based on the cooling provided at the heat exchanger achieving a target temperature for the cooling load process fluid.

Abstract: Control systems and methods for control of heating, ventilation, air conditioning, and refrigeration (HVACR) systems that include cooling and one or both of heating and heat recovery can include adaptive and balanced modes for each of heating and cooling operations. The adaptive heating and cooling modes each respectively include controlling the HVACR system to achieve a target temperature for the respective heating or cooling process fluid and to unload or stop the compressor when the temperature of a the other of the cooling or heating process fluid exceeds a threshold. The balanced heating and cooling modes respectively include controlling a quantity of flow of the cooling or heating process fluids to meet balanced heating or cooling target temperatures for the respective heating or cooling process fluids and also the other of the cooling or heating process fluid.

Abstract: Multi-compressor chiller systems can be efficiently operated by determining real time efficiency curves for the compressors currently in operation, along with any compressors that may be added to address demand, and using these efficiency curves to determine changes to compressor operation to improve efficiency in meeting chiller demand. The efficiency curves can be parabolic curves. The data used to determine the efficiency curves can be obtained through operation at a variety of lift points and a variety of load points within those lift points. The efficiency curves can be solved to find intersections where there may be staging points for adding or subtracting compressors from operation to efficiently meet demand. This operation can be automated through a controller of a control system for the multi-compressor chiller system.

Abstract: Chiller control systems and methods for chiller control use iterative modeling of cooling towers, heat exchangers, and pumps to determine the feasibility of integrated free cooling and the ability to take advantage of free cooling. The control systems and control methods can further include selecting the parameters for operating in the free cooling or integrated free cooling mode to improve efficiency and/or reduce energy consumption when operating in these modes. The models can have inputs and outputs that feed into one another, and converge at a solution over multiple iterations. The feasibility of integrated free cooling can be based on providing cooling to a cooling load process fluid at a heat exchanger. The availability of free cooling can be based on the cooling provided at the heat exchanger achieving a target temperature for the cooling load process fluid.

Abstract: Chiller control systems and methods for chiller control use iterative modeling of cooling towers, heat exchangers, and pumps to determine the feasibility of integrated free cooling and the ability to take advantage of free cooling. The control systems and control methods can further include selecting the parameters for operating in the free cooling or integrated free cooling mode to improve efficiency and/or reduce energy consumption when operating in these modes. The models can have inputs and outputs that feed into one another, and converge at a solution over multiple iterations. The feasibility of integrated free cooling can be based on providing cooling to a cooling load process fluid at a heat exchanger. The availability of free cooling can be based on the cooling provided at the heat exchanger achieving a target temperature for the cooling load process fluid.

Abstract: Multi-compressor chiller systems can be efficiently operated by determining real time efficiency curves for the compressors currently in operation, along with any compressors that may be added to address demand, and using these efficiency curves to determine changes to compressor operation to improve efficiency in meeting chiller demand. The efficiency curves can be parabolic curves. The data used to determine the efficiency curves can be obtained through operation at a variety of lift points and a variety of load points within those lift points. The efficiency curves can be solved to find intersections where there may be staging points for adding or subtracting compressors from operation to efficiently meet demand. This operation can be automated through a controller of a control system for the multi-compressor chiller system.

Abstract: Chiller control systems and methods for chiller control use iterative modeling of cooling towers, heat exchangers, and pumps to determine the feasibility of integrated free cooling and the ability to take advantage of free cooling. The control systems and control methods can further include selecting the parameters for operating in the free cooling or integrated free cooling mode to improve efficiency and/or reduce energy consumption when operating in these modes. The models can have inputs and outputs that feed into one another, and converge at a solution over multiple iterations. The feasibility of integrated free cooling can be based on providing cooling to a cooling load process fluid at a heat exchanger. The availability of free cooling can be based on the cooling provided at the heat exchanger achieving a target temperature for the cooling load process fluid.

Abstract: Systems, apparatus and methods for efficiently operating a chiller plant while minimizing or eliminating the occurrence of centrifugal compressor surge. Taking into account chiller design specifications and current operating conditions, a compressor lift point at which surge is predicted to occur is established. Minima and maxima for various chiller setpoints that avoid or eliminate the occurrence of compressor surge are imposed on setpoints provided by a conventional optimizing chiller controller. The chiller system is operated in accordance with the resultant anti-surge setpoints. Energy savings is realized by modulating coolant tower flow to enable the compressor to operate at near-surge conditions while preventing the onset of actual surge.

Abstract: Control systems and methods for control of heating, ventilation, air conditioning, and refrigeration (HVACR) systems that include cooling and one or both of heating and heat recovery can include adaptive and balanced modes for each of heating and cooling operations. The adaptive heating and cooling modes each respectively include controlling the HVACR system to achieve a target temperature for the respective heating or cooling process fluid and to unload or stop the compressor when the temperature of a the other of the cooling or heating process fluid exceeds a threshold. The balanced heating and cooling modes respectively include controlling a quantity of flow of the cooling or heating process fluids to meet balanced heating or cooling target temperatures for the respective heating or cooling process fluids and also the other of the cooling or heating process fluid.

Abstract: Cooling systems and methods of controlling a cooling system which includes one or more pumps and one or more fans, wherein the pumps and the fans are controlled by a controller. The controller controls the cooling system by a determination of an operation of the cooling system for sequencing activations, deactivations, and/or controlling parameters of the pumps, the fans, and/or other component(s) of the cooling system based on a first sensitivity of a power input as a function of lift, and a second sensitivity of a power input as a function of lift.

Abstract: Systems, apparatus and methods for operating a chiller plant while minimizing or eliminating the occurrence of centrifugal compressor surge. Taking into account chiller design specifications and current operating conditions, a compressor lift point at which surge is predicted to occur is established. Minima and maxima for various chiller setpoints that avoid or eliminate the occurrence of compressor surge are imposed on setpoints provided by a conventional optimizing chiller controller. The chiller system is operated in accordance with the resultant anti-surge setpoints. Coolant tower flow is modulated to enable the compressor to operate at near-surge conditions while preventing the onset of actual surge.

Abstract: Systems, apparatus and methods for efficiently operating a chiller plant while minimizing or eliminating the occurrence of centrifugal compressor surge. Taking into account chiller design specifications and current operating conditions, a compressor lift point at which surge is predicted to occur is established. Minima and maxima for various chiller setpoints that avoid or eliminate the occurrence of compressor surge are imposed on setpoints provided by a conventional optimizing chiller controller. The chiller system is operated in accordance with the resultant anti-surge setpoints. Energy savings is realized by modulating coolant tower flow to enable the compressor to operate at near-surge conditions while preventing the onset of actual surge.