Abstract: Both a system and method are provided for mapping the magnitude of residual compressive stresses over the surface of a ferromagnetic machine component, such as a valve ring of the type used in refrigeration compressors. The system includes an eddy current probe having a detection coil for emanating a fluctuating electromagnetic field that shallowly penetrates the surface of the valve ring or other ferromagnetic component, a probe circuit connected to the coil for both conducting a high frequency alternating electric current through the coil and detecting changes in the impedance in the coil, and a scanning mechanism having a turntable for supporting and rotating the component. A support arm positions the coil of the eddy current over a central portion of the valve ring while the ring is rotated by the turntable and changes in coil impedance are detected by the probe circuit.

Abstract: Both a system and a method are provided which allows an eddy current probe to accurately determine both the proximity and dimensions of non-conductive structures which are normally invisible to such probes. The system comprises a portable target medium that is movable into a known position with respect to the non-conductive structure, and that includes a conductive material that couples strongly with a fluctuating magnetic field, and a movable eddy current probe that emanates a fluctuating magnetic field and which generates a signal indicative of the magnitude of the interaction between the field and the portable target medium from which the distance between the two may be computed. The system may be used to determine the proximity of non-conductive structures such as plastic pipes that have been buried under ground, as well as the dimensions of such non-conductive structures.

Abstract: A method for monitoring the environment of a vessel provides a liquid (18) which may contain particles (20) in a vessel having containment walls (12), where a hollow member (26) such as a thin tube is inserted into the liquid near the containment walls, and the hollow member contains in it a robotic device (34), which can travel within the hollow member and which can emit and receive ultrasonic waves and electromagnetic fields, where both of the ultrasonic waves and electric fields can pass through the hollow member (26) to the containment walls (12), where the device: emits and receives low frequency ultrasonic waves to and from the containment walls (12) and high frequency ultrasonic waves to and from any particles (20), and emits electromagnetic fields to the containment walls (12) or their combination, where absorptions and reflections from the hollow member walls and the containment walls, and any particles present are measured and any current generated in the hollow member walls and the containment wall

Abstract: Both a system and a method are provided which allows an eddy current probe to accurately determine both the proximity and dimensions of non-conductive structures which are normally invisible to such probes. The system includes a portable target medium that is movable into a known position with respect to the non-conductive structure, and that includes a conductive material that couples strongly with a fluctuating magnetic field, and a movable eddy current probe that emanates a fluctuating magnetic field and which generates a signal indicative of the magnitude of the interaction between the field and the portable target medium from which the distance between the two may be computed. The system may be used to determine the proximity of non-conductive structures such as plastic pipes that have been buried under ground, as well as the dimensions of such non conductive structures.

Abstract: An apparatus for inspecting an item having grooves machined therein includes a main housing having longitudinal grooves formed in opposite sides thereof. The main housing defines an underside for contacting the item to be inspected. A carriage has opposite sides adapted for slidably engaging the longitudinal grooves in the main housing. A sensor is provided for inspecting the item. A mechanism is provided for connecting the sensor to the carriage such that the sensor extends beyond the underside of the main housing. The mechanism is adjustable so that the degree of extension of the sensor beyond the underside of the main housing may be controlled. A reference member is adjustably connected to, and extends from, the underside of the main housing for enabling the main housing to smoothly follow each groove.

Abstract: A system for determining the cross sectional profile of an object (24) having two opposed surfaces (26,28), includes:an ultrasonic transducer (16) having a reference surface (20) and arranged to emit and receive ultrasonic energy via the reference surface (20);a thickness determining unit (60) connected to the transducer (16) for causing the transducer (16) to emit ultrasonic energy via the reference surface (20) and for detecting reflected ultrasonic energy received by the transducer (16) via the reference surface (20) in order to derive indications of the distance between the reference surface (20) and an ultrasonic energy reflecting surface facing the reference surface (20);a carriage (2) supporting the transducer (16);a guide member (4) defining a linear travel path having a reference point and supporting the carriage (2) for movement along the travel path;a position determining unit (12,44,62) operatively associated with the carriage (2) for deriving an indication of the location of the carriage (2) alon

Abstract: An apparatus and a method for remotely inspecting the interior walls of a cavity having a circular cross section that varies in diameter, such as the interior of a hollow tube plug. The apparatus has an eddy current probe head having a distal and proximal end, wherein the distal end engages the cavity walls, an elongated support assembly connected to the proximal end of the probe that is insertable within the cavity, a radial extender mechanism for radially extending and withdrawing the distal end of the probe with respect to the longitudinal axis of the support assembly, and a probe driving and delivery system for inserting the support assembly into the cavity and helically moving the probe head to inspect the cavity walls for discontinuities.

Abstract: Both an apparatus and a method for simultaneously inspecting the walls of a tube with both ultrasonic and eddy current probes is disclosed herein. The apparatus generally comprises a cylindrical housing assembly insertable within the tube to be inspected, and a probe carrier rotatably mounted within and helically movable with respect to the housing. The probe carrier holds three ultrasonic probes for transmitting ultrasonic beams which are directly oriented radially, chordally, and axially with resepect to the longitudinal axis of the tube, as well as an eddy current probe for simultaneously inspecting the walls of the tube with electromagnetic lines of flux. The apparatus further includes a helical drive train formed from a lead screw assembly having a motor means, a drive shaft, and a drive sleeve for imparting a helical scanning motion to the probe carrier with respect to the housing.

Abstract: Both an apparatus and a method for simultaneously inspecting the walls of a tube with both ultrasonic and eddy current probes is disclosed herein. The apparatus generally comprises a cylindrical housing assembly insertable within the tube to be inspected, and a probe carrier rotatably mounted within and helically movable with respect to the housing. The probe carrier holds three ultrasonic probes for transmitting ultrasonic beams which are directly oriented radially, chordally, an axially with respect to the longitudinal axis of the tube, as well as an eddy current probe for simultaneously inspecting the walls of the tube with electromagnetic lines of flux. The apparatus further includes a helical drive train formed from a lead screw assembly having a motor means, a drive shaft, and a drive sleeve for imparting a helical scanning motion to the probe carrier with respect to the housing.

Abstract: An optical inspection system for tubular products utilizes a feeler for engaging the internal surface of the tube to be inspected and a miniature charge coupled device video camera for viewing the interface between the feeler and the tube. An image processing computer responsive to the output of the video camera produces information for rapidly assessing damage or distortion of the tube. The camera is pulled or pushed through the tube while continuously monitoring the optical contrast between the feeler and the tube wall. The camera image of the tube ID is fed to the image processing computer to determine and record changes in ID contour is a function of the axial position of the camera and feeler. These data in turn can be used in tubing life prediction considerations. The data may be analyzed manually if desired.

Abstract: A gap measurement probe for measuring the gap between a tub and an antivibration bar in a steam generator includes a shaft and first and second sensors mounted on one end of the shaft. Each of the sensors includes a coil form having a first portion fastened to the shaft and having a second C-shaped portion surrounding a portion of the periphery of the shaft. A test coil is mounted on the second C-shaped portion of each of the coil forms and the test coils are arranged such that they extend about different portions of the circumference of the shaft so as to sense different portions of the circumference of the tube when the gap measurement probe is inserted in the tube. The coil forms are flexible and have a circumference which is sufficiently large to press the test coils against the inside of the tube to provide for accurate sensing.