Abstract: A radiator joint is provided that include a first component, a second component and a weld seam, that together define a bird beak joint. The first component has generally circular cross-sectional profile. At an end of the first body there is a bird beak cut section that forms a first mating surface. The second component can function as a manifold. It has a generally rectangular cross sectional profile and an aperture. The aperture extends along at least two sides of the second component. The weld seam is disposed at the first mating surface and couples the first component to the second component. A fluidic seal is thereby formed between the hollow interior and the exterior while defining a fluid flow path through the first and second components.

Abstract: A radiator joint is provided that include a first component, a second component and a weld seam, that together define a bird beak joint. The first component has generally circular cross-sectional profile. At an end of the first body there is a bird beak cut section that forms a first mating surface. The second component can function as a manifold. It has a generally rectangular cross sectional profile and an aperture. The aperture extends along at least two sides of the second component. The weld seam is disposed at the first mating surface and couples the first component to the second component. A fluidic seal is thereby formed between the hollow interior and the exterior while defining a fluid flow path through the first and second components.

Abstract: A heat exchanger assembly includes a pair of opposing header tanks and a heat exchanger core disposed between the opposing header tanks. The heat exchanger core is formed by a plurality of parallel arranged carrier modules with at least one fluid channel disposed adjacent each of the carrier modules. Each of the fluid channels is configured to receive a dielectric coolant passed between the opposing header tanks. Each of the carrier modules includes a frame and at least one cell pocket merged with the frame. Each of the cell pockets is configured to receive a substantially cylindrical battery cell therein.