Abstract: The present technology relates generally to a platform and concrete composite slab system used as a building material. A platform, is formed from joined, substantially coplanar boards with connector plates partially embedded between the boards such that a portion of the connector plates extend above the platform's top surface. A reinforcing material (e.g., wire mesh and/or rebar) can be arranged on the prongs or other portion of the connector plates spaced above the platform and concrete is poured over the reinforcing material and allowed to cure, forming a reinforced concrete layer that encases the connector plates and reinforcing material. The connector plates act as standoffs and help to suspend the reinforcing material in the middle of the concrete layer to increase the strength of the reinforced concrete and to fixedly anchor and bind the concrete layer to the platform, so as to establish a composite action between the platform and the concrete.

Abstract: The present technology relates generally to a platform and concrete composite slab system used as a building material. A platform, is formed from joined, substantially coplanar boards with connector plates partially embedded between the boards such that a portion of the connector plates extend above the platform's top surface. A reinforcing material (e.g., wire mesh and/or rebar) can be arranged on the prongs or other portion of the connector plates spaced above the platform and concrete is poured over the reinforcing material and allowed to cure, forming a reinforced concrete layer that encases the connector plates and reinforcing material. The connector plates act as standoffs and help to suspend the reinforcing material in the middle of the concrete layer to increase the strength of the reinforced concrete and to fixedly anchor and bind the concrete layer to the platform, so as to establish a composite action between the platform and the concrete.

Abstract: A vegetable cane fiber ballistic impact panel and process of manufacturing the ballistic panel. The ballistic panel includes a plurality of vegetable cane fibers (e.g., bamboo fibers) impregnated with a polymer. The vegetable cane fibers are formed into mats of interconnected and entangled fibers and the polymer is formed into polymer films. The polymer films and mats are arranged into a layered assembly having an alternating arrangement and pressed together. The layered assembly is heated to soften the polymer and allow it to flow around the vegetable cane fibers to impregnate the vegetable cane fibers and then cooled. The vegetable cane fibers are generally uniformly distributed through the entire thickness of the panel and vegetable cane fibers originally formed within different mats are entangled with each other.

Abstract: The present technology relates generally to a platform and concrete composite slab system used as a building material. A platform, is formed from joined, substantially coplanar boards with connector plates partially embedded between the boards such that a portion of the connector plates extend above the platform's top surface. A reinforcing material (e.g., wire mesh and/or rebar) can be arranged on the prongs or other portion of the connector plates spaced above the platform and concrete is poured over the reinforcing material and allowed to cure, forming a reinforced concrete layer that encases the connector plates and reinforcing material. The connector plates act as standoffs and help to suspend the reinforcing material in the middle of the concrete layer to increase the strength of the reinforced concrete and to fixedly anchor and bind the concrete layer to the platform, so as to establish a composite action between the platform and the concrete.

Abstract: Systems, methods, and apparatus for conditioning bamboo or other types of vegetable cane are provided. In one aspect, the present technology provides a cane processing assembly for use with a substantially flattened sheet of bamboo culm or vegetable cane having a plurality of longitudinally oriented fiber bundles. The assembly comprises first and second conditioning rollers configured to apply pressure to the sheet that breaks at least some natural bonds connecting laterally adjacent fiber bundles in the sheet. The first and second conditioning rollers are adjustable relative to each other so as to vary the pressure applied to the sheet by the first and second conditioning rollers.

Abstract: The technology in accordance with embodiments of the present technology provides a hybrid fiber reinforced material comprising a plurality of conditioned bamboo fibers, a plurality of carbon fibers arranged with the plurality of conditioned bamboo fibers, and a resin matrix encapsulating the arrangement of conditioned bamboo fibers and carbon fibers. The encapsulated arrangement can be formed when heated a first time into a first shape and cooled a first time. The encapsulated arrangement can be reformable into a second shape different than the first shape when heated a second time and cooled a second time.

Abstract: The present technology relates generally to a platform and concrete composite slab system used as a building material. A platform, is formed from joined, substantially coplanar boards with connector plates partially embedded between the boards such that a portion of the connector plates extend above the platform's top surface. A reinforcing material (e.g., wire mesh and/or rebar) can be arranged on the prongs or other portion of the connector plates spaced above the platform and concrete is poured over the reinforcing material and allowed to cure, forming a reinforced concrete layer that encases the connector plates and reinforcing material. The connector plates act as standoffs and help to suspend the reinforcing material in the middle of the concrete layer to increase the strength of the reinforced concrete and to fixedly anchor and bind the concrete layer to the platform, so as to establish a composite action between the platform and the concrete.

Abstract: The present technology relates generally to a platform and concrete composite slab system used as a building material. A platform, is formed from joined, substantially coplanar boards with connector plates partially embedded between the boards such that a portion of the connector plates extend above the platform's top surface. A reinforcing material (e.g., wire mesh and/or rebar) can be arranged on the prongs or other portion of the connector plates spaced above the platform and concrete is poured over the reinforcing material and allowed to cure, forming a reinforced concrete layer that encases the connector plates and reinforcing material. The connector plates act as standoffs and help to suspend the reinforcing material in the middle of the concrete layer to increase the strength of the reinforced concrete and to fixedly anchor and bind the concrete layer to the platform, so as to establish a composite action between the platform and the concrete.

Abstract: The present technology relates generally to a platform and concrete composite slab system used as a building material. A platform, is formed from joined, substantially coplanar boards with connector plates partially embedded between the boards such that a portion of the connector plates extend above the platform's top surface. A reinforcing material (e.g., wire mesh and/or rebar) can be arranged on the prongs or other portion of the connector plates spaced above the platform and concrete is poured over the reinforcing material and allowed to cure, forming a reinforced concrete layer that encases the connector plates and reinforcing material. The connector plates act as standoffs and help to suspend the reinforcing material in the middle of the concrete layer to increase the strength of the reinforced concrete and to fixedly anchor and bind the concrete layer to the platform, so as to establish a composite action between the platform and the concrete.

Abstract: One embodiment provides a cane processing assembly for use with a substantially cylindrical bamboo culm having a longitudinal axis and a plurality of nodes. The assembly comprising a feeder, a perforating station adjacent to the feeder to receive the culm, the perforating station having an annular cutter assembly with cutting blades positioned around an open central area that receives the culm. The cutting blades are radially movable between retracted and extended positions, wherein the cutting blades are positioned to cut into a node around the circumference of the culm. A splitter station receives the culm after the perforating station. The splitter station has a splitting blade configured to cut the culm along its length. A planar station adjacent to the splitter station has a plurality of rollers positioned to engage and flatten the cut culm into a planar configuration.

Abstract: A bamboo and/or vegetable cane composite decking and process of manufacturing. The composite decking includes planks formed from a core of bamboo fibers and a polymer layer that covers the top, bottom, and opposing side surfaces of the core. The core includes mats of bamboo fibers stacked together into layers such that the vegetable fibers extend generally parallel to the axial direction of the core. The polymer layer includes a polymer material that protects the vegetable fibers within the core from environmental damage and provides impact resistance to increase the longevity and durability of the plank. The polymer layer can also include bamboo fibers and/or dust that are mixed in with the polymer material to further increase the toughness and durability of the polymer layer.

Abstract: A vegetable cane fiber ballistic impact panel and process of manufacturing the ballistic panel. The ballistic panel includes a plurality of vegetable cane fibers (e.g., bamboo fibers) impregnated with a polymer. The vegetable cane fibers are formed into mats of interconnected and entangled fibers and the polymer is formed into polymer films. The polymer films and mats are arranged into a layered assembly having an alternating arrangement and pressed together. The layered assembly is heated to soften the polymer and allow it to flow around the vegetable cane fibers to impregnate the vegetable cane fibers and then cooled. The vegetable cane fibers are generally uniformly distributed through the entire thickness of the panel and vegetable cane fibers originally formed within different mats are entangled with each other.

Abstract: A natural fiber-based, engineered beam assembly comprising opposing top and bottom surfaces, opposing first and second side surfaces and a longitudinal axis. Loads applied to the beam assembly are normal to the top surface. Substantially parallel layers of flattened bamboo or vegetable cane culms are stacked and laminated together. Each layer is formed by at least one culm, and each culm has fiber bundles extending substantially parallel to the longitudinal axis and are impregnated with a binder. The density of the fiber bundles in the culm decreases across the culm's thickness from the exterior surface to the interior surface. At least a plurality of the culms have a common orientation, wherein the exterior surfaces face toward a same one of the top, bottom, first or second side surfaces.

Abstract: Systems, methods, and apparatus for conditioning bamboo or other types of vegetable cane are provided. In one aspect, the present technology provides a cane processing assembly for use with a substantially flattened sheet of bamboo culm or vegetable cane having a plurality of longitudinally oriented fiber bundles. The assembly comprises first and second conditioning rollers configured to apply pressure to the sheet that breaks at least some natural bonds connecting laterally adjacent fiber bundles in the sheet. The first and second conditioning rollers are adjustable relative to each other so as to vary the pressure applied to the sheet by the first and second conditioning rollers.

Abstract: A natural fiber-based, engineered beam assembly comprising opposing top and bottom surfaces, opposing first and second side surfaces and a longitudinal axis. Loads applied to the beam assembly are normal to the top surface. Substantially parallel layers of flattened bamboo or vegetable cane culms are stacked and laminated together. Each layer is formed by at least one culm, and each culm has fiber bundles extending substantially parallel to the longitudinal axis and are impregnated with a binder. The density of the fiber bundles in the culm decreases across the culm's thickness from the exterior surface to the interior surface. At least a plurality of the culms have a common orientation, wherein the exterior surfaces face toward a same one of the top, bottom, first or second side surfaces.

Abstract: One embodiment provides a cane processing assembly for use with a substantially cylindrical bamboo culm having a longitudinal axis and a plurality of nodes. The assembly comprising a feeder, a perforating station adjacent to the feeder to receive the culm, the perforating station having an annular cutter assembly with cutting blades positioned around an open central area that receives the culm. The cutting blades are radially movable between retracted and extended positions, wherein the cutting blades are positioned to cut into a node around the circumference of the culm. A splitter station receives the culm after the perforating station. The splitter station has a splitting blade configured to cut the culm along its length. A planar station adjacent to the splitter station has a plurality of rollers positioned to engage and flatten the cut culm into a planar configuration.

Abstract: Composite concrete/bamboo structural members and process of manufacture therefor. The bamboo material includes layers formed of bamboo segments which have been dried and glue coated. The segments are substantially free of outer nodes and husk and inner membrane material prior to application of glue. The longitudinal axes of the segments in each layer are generally parallel to one another and are arranged in a mold to surround the surface of a cured concrete core. The layers of segments are heated, compressed and bonded together until the glue cures around the concrete core into a single integral structure. The concrete core is preferably reinforced with steel REBAR rods.

Abstract: Bamboo open web joists are disclosed herein. One aspect of the invention is directed toward an open web joist design comprising a plurality of structural components made from compressed bamboo segments. Some of the structural components are formed into arched shapes. The structural components are built into a built-up beam comprising end members and span members comprising a frame, with a plurality of arched components positioned within the frame. Several fastener plates comprising a sheet with integral spikes are pressed into the structural components to hold the members together. The arched members define an open space in the built-up joist, through which mechanical components, electrical components, ducting, and other materials can pass.

Abstract: An auxiliary embosser for use with a mobile or stationary on or off-site roll forming apparatus which roll forms sheet material into objects such as a rain gutter or aluminum siding having complex cross section profiles. The auxiliary embosser includes a frame adapted to be aligned and attached adjacent to the apparatus in relation to a roll formed object discharge thereof. The frame includes closely spaced mating embossing rollers held for rotation in the frame about spaced rotational axes and aligned to receive one surface of a roll formed object discharging from the apparatus. The embossing rollers are formed having a profile of their mating surfaces configured to be substantially similar to a profile of the one surface of the object and further include a decorative design which is embossed into the one surface of the object while being moved through the embossing rollers as controlled by the apparatus.

Abstract: Bamboo building material and process of manufacture therefor. The material includes a plurality of layers each formed of bamboo segments which have been dried and glue coated. The segments are substantially free of outer nodes and husk and inner membrane material prior to application of glue. The longitudinal axes of the segments in each layer are generally parallel to one another, each layer having segments oriented generally orthogonally with respect to the next adjacent layers thereto. The layers of segments being compressed and bonded together until the glue cures into a single integral structure.