Abstract: A molten metal pump includes an impeller, a pump base housing at least partially enclosing the impeller, a shaft connected to the impeller, a motor connected to the shaft, a motor mount plate for supporting the motor; and a post for connecting the motor mount plate to the pump base housing. The molten metal pump can include a connector that connects the post to the motor mount plate. The molten metal pump can include a socket for connecting the shaft to the motor. The shaft can comprise an assembly including an elongated metal rod having a first end and a second end and a metal non-circular drive member attached at the second end of the elongated metal rod.

Abstract: A molten metal processing apparatus selected from a pump, a degasser, a flux injector, and a scrap submergence device constructed to include at least one element comprised of C/C composite.

Abstract: A method of fluxing or degassing a molten metal residing as a bath in a furnace. The bath of molten metal includes a bath surface height and the method provides at least one rotating impeller in the molten metal bath to initiate a flow of the molten metal. The flow in the molten metal results in elevating a portion of the molten metal above the bath surface height where at least one of a fluxing agent and an inert gas is introduced into the elevated portion of the molten metal.

Abstract: A molten metal pump includes an impeller, a pump base housing at least partially enclosing the impeller, a shaft connected to the impeller, a motor connected to the shaft, a motor mount plate for supporting the motor; and a post for connecting the motor mount plate to the pump base housing. The molten metal pump can include a connector that connects the post to the motor mount plate. The molten metal pump can include a socket for connecting the shaft to the motor. The shaft can comprise an assembly including an elongated metal rod having a first end and a second end and a metal non-circular drive member attached at the second end of the elongated metal rod.

Abstract: A molten metal pump includes an impeller, a pump base housing at least partially enclosing the impeller, a shaft connected to the impeller, a motor connected to the shaft, a motor mount plate for supporting the motor; and a post for connecting the motor mount plate to the pump base housing. The molten metal pump can include a connector that connects the post to the motor mount plate. The molten metal pump can include a socket for connecting the shaft to the motor. The shaft can comprise an assembly including an elongated metal rod having a first end and a second end and a metal non-circular drive member attached at the second end of the elongated metal rod.

Abstract: A molten metal processing apparatus selected from a pump, a degasser, a flux injector, and a scrap submergence device constructed to include at least one element comprised of C/C composite.

Abstract: A method of fluxing or degassing a molten metal residing as a bath in a furnace. The bath of molten metal includes a bath surface height and the method provides at least one rotating impeller in the molten metal bath to initiate a flow of the molten metal. The flow in the molten metal results in elevating a portion of the molten metal above the bath surface height where at least one of a fluxing agent and an inert gas is introduced into the elevated portion of the molten metal.

Abstract: A flux injector apparatus and method adapted to distribute a predetermined amount of flux to an associated pool of molten aluminum. The flux injector apparatus includes a pressurized tank adapted to store and feed the flux under pressure. A feed mechanism operative to discharge a predetermined amount of flux to an outlet and a controller for monitoring and operating the apparatus. The feed mechanism includes a housing having an inner wall defining a cavity with an inlet and an outlet. A feed wheel is positioned within the cavity and operative to receive a predetermined amount of flux from the inlet, translate the flux within the cavity and discharge the predetermined amount of flux through the outlet of the pressurized tank.

Abstract: A flux injector apparatus and method adapted to distribute a predetermined amount of flux to an associated pool of molten aluminum. The flux injector apparatus includes a pressurized tank adapted to store and feed the flux under pressure. A feed mechanism operative to discharge a predetermined amount of flux to an outlet and a controller for monitoring and operating the apparatus. The feed mechanism includes a housing having an inner wall defining a cavity with an inlet and an outlet. A feed wheel is positioned within the cavity and operative to receive a predetermined amount of flux from the inlet, translate the flux within the cavity and discharge the predetermined amount of flux through the outlet of the pressurized tank.

Abstract: A molten metal pump includes an impeller, a pump base housing at least partially enclosing the impeller, a shaft connected to the impeller, a motor connected to the shaft, a motor mount plate for supporting the motor; and a post for connecting the motor mount plate to the pump base housing. The molten metal pump can include a connector that connects the post to the motor mount plate. The molten metal pump can include a socket for connecting the shaft to the motor. The shaft can comprise an assembly including an elongated metal rod having a first end and a second end and a metal non-circular drive member attached at the second end of the elongated metal rod.

Abstract: A transfer pipe for molten metal includes a pipe wall comprised of graphite or ceramic. The graphite ceramic pipe wall can be surrounded by a pipe wall comprising a low thermally conductive material. Both the graphite or ceramic pipe wall and the low thermally conductive pipe wall can be encased in a rigid wall, for example steel. The transfer pipe can communicate with a molten metal pump to provide a system for moving molten metal.