Abstract: The boring machine is disclosed which includes a power and control unit having a power source which uses a large electrical motor, a large hydraulic pump and a torque convertor connected to a speed reducer which controls the speed and torque provided to the auger and cutting head. A second small electrical motor and small hydraulic pump are used to power two hydraulic cylinders for pushing the string of pipe casings into the bored hole using a master pusher. A structural protector frame provides safety protection for an operator seated within the power and control unit. A control console is used by the operator for operating and controlling the boring machine and the direction of the string of pipe casings in the bored hole. Steering and pipe control cables extend into the bored hole from a wire spool mounted on the front of the power and control unit. A generator power by a diesel engine located outside the pit area provides electrical power for the electrical motors.

Abstract: An earth boring system is disclosed for guiding and steering a string of pipe casings to form an underground cased bore. The string of pipe casings are guided by a boring end assembly including a front casing and a steering head connected at an interface gap by a plurality of hinge assemblies each having an actuator and a pair of connector parts. A protective enclosure protects the hinge assemblies from loosened earth from the earthen bore and from the earth being removed from within the pipe casings. The protective enclosure can be formed by an inner pipe and an outer pipe of both the front casing and the steering head, plus a closure ring and a retainer belt at the interface gap. Guidance sensors are provided to determine the location of the string of pipe casings and a computer control center computes steering head axial and angular displacements for guiding the string of pipe casings and controlling the extent of the interface gap.

Abstract: Apparatus for guiding and steering pipe casing bored and pushed underground by an earth boring machine is disclosed which includes hinge assemblies pivotally connecting a steering head to a front casing. Each hinge assembly includes two pivots. A first pivot has a horizontal pivot axis and a second pivot has a vertical pivot axis. Preferably, the hinge assemblies are compound hinges so that the pivots are carried by a unitary hinge assembly. Actuators are provided which impart an actuation force on the steering head to rotate the steering head about the first and second pivot axes. One of the actuators is provided by slidably mounting one of the hinge assemblies so that the first and second pivot axes of that hinge assembly are compounded and moved unitarily. A second actuator is connected to the steering head to move the steering head about the first pivot axis while the hinge assembly slides to pivot the steering head about the second axis.

Abstract: Apparatus and method for a directional drilling system is disclosed wherein a concrete pit is poured at a reference entry angle in the earth so that a drilling platform cartridge inserted into the concrete pit is set at the desired entry angle. A frame, including elongated guide ways extending between ends of the platform cartridge, guides a carriage that advances a drill string through the earth at the reference angle. Preferably, a drilling head at the end of the drill string and the remainder of the drill string are rotated by a drive motor carried on the carriage. A drill bit and drill bit motor are mounted coaxially and eccentric with respect to the drilling head. The center axis of the drill bit and drill bit motor, and the center axis of the rotating drilling head are offset and define a known relationship.

Abstract: Apparatus for guiding and steering pipe casing bored and pushed underground by an earth boring machine is disclosed which includes hinge assemblies pivotally connecting a steering head to a front casing. Each hinge assembly includes two pivots. A first pivot has a horizontal pivot axis and a second pivot has a vertical pivot axis. Preferably, the hinge assemblies are compound hinges so that the pivots are carried by a unitary hinge assembly. Actuators are provided which impart an actuation force on the steering head to rotate the steering head about the first and second pivot axes. One of the actuators is provided by slidably mounting one of the hinge assemblies so that the first and second pivot axes of that hinge assembly are compounded and moved unitarily. A second actuator is connected to the steering head to move the steering head about the first pivot axis while the hinge assembly slides to pivot the steering head about the second axis.