Patents by Inventor Leo J. Schowalter

Leo J. Schowalter has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8323406
    Abstract: Bulk single crystal of aluminum nitride (AlN) having an a real planar defect density?100 cm?2. Methods for growing single crystal aluminum nitride include melting an aluminum foil to uniformly wet a foundation with a layer of aluminum, the foundation forming a portion of an AlN seed holder, for an AlN seed to be used for the AlN growth. The holder may consist essentially of a substantially impervious backing plate.
    Type: Grant
    Filed: January 17, 2008
    Date of Patent: December 4, 2012
    Assignee: Crystal IS, Inc.
    Inventors: Robert T. Bondokov, Kenneth E. Morgan, Leo J. Schowalter, Glen A. Slack
  • Patent number: 8222650
    Abstract: Semiconductor structures and devices based thereon include an aluminum nitride single-crystal substrate and at least one layer epitaxially grown thereover. The epitaxial layer may comprise at least one of AlN, GaN, InN, or any binary or tertiary alloy combination thereof, and have an average dislocation density within the semiconductor heterostructure is less than about 106 cm?2.
    Type: Grant
    Filed: November 12, 2009
    Date of Patent: July 17, 2012
    Assignee: Crystal IS, Inc.
    Inventors: Leo J. Schowalter, Joseph A. Smart, Shiwen Liu, Kenneth E. Morgan, Robert T. Bondokov, Timothy J. Bettles, Glen A. Slack
  • Publication number: 20120104355
    Abstract: In various embodiments, a semiconductor device includes an aluminum nitride single-crystal substrate, a pseudomorphic strained layer disposed thereover that comprises at least one of AlN, GaN, InN, or an alloy thereof, and, disposed over the strained layer, a semiconductor layer that is lattice-mismatched to the substrate and substantially relaxed.
    Type: Application
    Filed: November 17, 2011
    Publication date: May 3, 2012
    Inventors: James R. Grandusky, Leo J. Schowalter, Shawn R. Gibb, Joseph A. Smart, Shiwen Liu
  • Patent number: 8123859
    Abstract: A method and apparatus for producing bulk single crystals of AlN having low dislocation densities of about 10,000 cm?2 or less includes a crystal growth enclosure with Al and N2 source material therein, capable of forming bulk crystals. The apparatus maintains the N2 partial pressure at greater than stoichiometric pressure relative to the Al within the crystal growth enclosure, while maintaining the total vapor pressure in the crystal growth enclosure at super-atmospheric pressure. At least one nucleation site is provided in the crystal growth enclosure, and provision is made for cooling the nucleation site relative to other locations in the crystal growth enclosure. The Al and N2 vapor is then deposited to grow single crystalline low dislocation density AlN at the nucleation site. High efficiency ultraviolet light emitting diodes and ultraviolet laser diodes are fabricated on low defect density AlN substrates, which are cut from the low dislocation density AlN crystals.
    Type: Grant
    Filed: July 22, 2010
    Date of Patent: February 28, 2012
    Assignee: Crystal IS, Inc.
    Inventors: Leo J. Schowalter, Glen A. Slack, J. Carlos Rojo
  • Publication number: 20120000414
    Abstract: In various embodiments, non-zero thermal gradients are formed within a growth chamber both substantially parallel and substantially perpendicular to the growth direction during formation of semiconductor crystals, where the ratio of the two thermal gradients (parallel to perpendicular) is less than 10, by, e.g., arrangement of thermal shields outside of the growth chamber.
    Type: Application
    Filed: June 30, 2011
    Publication date: January 5, 2012
    Inventors: Robert T. Bondokov, Shailaja P. Rao, Shawn Robert Gibb, Leo J. Schowalter
  • Patent number: 8080833
    Abstract: In various embodiments, a semiconductor device includes an aluminum nitride single-crystal substrate, a pseudomorphic strained layer disposed thereover that comprises at least one of AlN, GaN, InN, or an alloy thereof, and, disposed over the strained layer, a semiconductor layer that is lattice-mismatched to the substrate and substantially relaxed.
    Type: Grant
    Filed: April 21, 2010
    Date of Patent: December 20, 2011
    Assignee: Crystal IS, Inc.
    Inventors: James R. Grandusky, Leo J. Schowalter, Shawn R. Gibb, Joseph A. Smart, Shiwen Liu
  • Patent number: 8012257
    Abstract: Fabrication of doped and undoped stoichiometric polycrystalline AlN ceramics with high purity is accomplished by, for example, reacting Al pellets with nitrogen gas. Such polycrystalline AlN ceramics may be utilized in the fabrication of high purity AlN single crystals, which may be annealed to enhance a conductivity thereof.
    Type: Grant
    Filed: March 30, 2007
    Date of Patent: September 6, 2011
    Assignee: Crystal IS, Inc.
    Inventors: Kenneth E. Morgan, Leo J. Schowalter, Glen A. Slack
  • Publication number: 20110011332
    Abstract: A method and apparatus for producing bulk single crystals of AlN having low dislocation densities of about 10,000 cm?2 or less includes a crystal growth enclosure with Al and N2 source material therein, capable of forming bulk crystals. The apparatus maintains the N2 partial pressure at greater than stoichiometric pressure relative to the Al within the crystal growth enclosure, while maintaining the total vapor pressure in the crystal growth enclosure at super-atmospheric pressure. At least one nucleation site is provided in the crystal growth enclosure, and provision is made for cooling the nucleation site relative to other locations in the crystal growth enclosure. The Al and N2 vapor is then deposited to grow single crystalline low dislocation density AlN at the nucleation site. High efficiency ultraviolet light emitting diodes and ultraviolet laser diodes are fabricated on low defect density AlN substrates, which are cut from the low dislocation density AlN crystals.
    Type: Application
    Filed: July 22, 2010
    Publication date: January 20, 2011
    Applicant: Crystal IS, Inc.
    Inventors: Leo J. Schowalter, Glen A. Slack, J. Carlos Rojo
  • Publication number: 20110008621
    Abstract: In various embodiments, methods of forming single-crystal AlN include providing a substantially undoped polycrystalline AlN ceramic having an oxygen concentration less than approximately 100 ppm, forming a single-crystal bulk AlN crystal by a sublimation-recondensation process at a temperature greater than approximately 2000° C., and cooling the bulk AlN crystal to a first temperature between approximately 1500° C. and approximately 1800° C. at a first rate less than approximately 250° C./hour.
    Type: Application
    Filed: June 30, 2010
    Publication date: January 13, 2011
    Inventors: Sandra B. Schujman, Shailaja P. Rao, Robert T. Bondokov, Kenneth E. Morgan, Glen A. Slack, Leo J. Schowalter
  • Publication number: 20100314551
    Abstract: A UV source is regulated according to one or more purification parameters to produce a desired germicidal effect in a liquid while minimizing wasted power.
    Type: Application
    Filed: June 10, 2010
    Publication date: December 16, 2010
    Inventors: Timothy J. Bettles, Steven Berger, Sandra B. Schujman, Leo J. Schowalter
  • Publication number: 20100264460
    Abstract: In various embodiments, a semiconductor device includes an aluminum nitride single-crystal substrate, a pseudomorphic strained layer disposed thereover that comprises at least one of AlN, GaN, InN, or an alloy thereof, and, disposed over the strained layer, a semiconductor layer that is lattice-mismatched to the substrate and substantially relaxed.
    Type: Application
    Filed: April 21, 2010
    Publication date: October 21, 2010
    Inventors: James R. Grandusky, Leo J. Schowalter, Shawn R. Gibb, Joseph A. Smart, Shiwen Liu
  • Patent number: 7776153
    Abstract: A method and apparatus for producing bulk single crystals of AlN having low dislocation densities of about 10,000 cm?2 or less includes a crystal growth enclosure with Al and N2 source material therein, capable of forming bulk crystals. The apparatus maintains the N2 partial pressure at greater than stoichiometric pressure relative to the Al within the crystal growth enclosure, while maintaining the total vapor pressure in the crystal growth enclosure at super-atmospheric pressure. At least one nucleation site is provided in the crystal growth enclosure, and provision is made for cooling the nucleation site relative to other locations in the crystal growth enclosure. The Al and N2 vapor is then deposited to grow single crystalline low dislocation density AlN at the nucleation site. High efficiency ultraviolet light emitting diodes and ultraviolet laser diodes are fabricated on low defect density AlN substrates, which are cut from the low dislocation density AlN crystals.
    Type: Grant
    Filed: November 3, 2005
    Date of Patent: August 17, 2010
    Assignee: Crystal IS, Inc.
    Inventors: Leo J. Schowalter, Glen A. Slack, J. Carlos Rojo
  • Publication number: 20100187541
    Abstract: Fabrication of doped AlN crystals and/or AlGaN epitaxial layers with high conductivity and mobility is accomplished by, for example, forming mixed crystals including a plurality of impurity species and electrically activating at least a portion of the crystal.
    Type: Application
    Filed: December 18, 2009
    Publication date: July 29, 2010
    Applicant: Crystal IS, Inc.
    Inventors: Glen A. Slack, Leo J. Schowalter
  • Publication number: 20100135349
    Abstract: Semiconductor structures and devices based thereon include an aluminum nitride single-crystal substrate and at least one layer epitaxially grown thereover. The epitaxial layer may comprise at least one of AlN, GaN, InN, or any binary or tertiary alloy combination thereof, and have an average dislocation density within the semiconductor heterostructure is less than about 106 cm?2.
    Type: Application
    Filed: November 12, 2009
    Publication date: June 3, 2010
    Applicant: Crystal IS, Inc.
    Inventors: Leo J. Schowalter, Joseph A. Smart, Shiwen Liu, Kenneth E. Morgan, Robert T. Bondokov, Timothy J. Bettles, Glen A. Slack
  • Patent number: 7641735
    Abstract: Fabrication of doped AlN crystals and/or AlGaN epitaxial layers with high conductivity and mobility is accomplished by, for example, forming mixed crystals including a plurality of impurity species and electrically activating at least a portion of the crystal.
    Type: Grant
    Filed: December 4, 2006
    Date of Patent: January 5, 2010
    Assignee: Crystal IS, Inc.
    Inventors: Glen A. Slack, Leo J. Schowalter
  • Patent number: 7638346
    Abstract: Semiconductor structures and devices based thereon include an aluminum nitride single-crystal substrate and at least one layer epitaxially grown thereover. The epitaxial layer may comprise at least one of AlN, GaN, InN, or any binary or tertiary alloy combination thereof, and have an average dislocation density within the semiconductor heterostructure is less than about 106 cm?2.
    Type: Grant
    Filed: August 14, 2006
    Date of Patent: December 29, 2009
    Assignee: Crystal IS, Inc.
    Inventors: Leo J. Schowalter, Joseph A. Smart, Shiwen Liu, Kenneth E. Morgan, Robert T. Bondokov, Timothy J. Bettles, Glen A. Slack
  • Publication number: 20090283028
    Abstract: Semiconductor structures and devices based thereon include an aluminum nitride single-crystal substrate and at least one layer epitaxially grown thereover. The epitaxial layer may comprise at least one of AlN, GaN, InN, or any binary or tertiary alloy combination thereof, and have an average dislocation density within the semiconductor heterostructure is less than about 106 cm?2.
    Type: Application
    Filed: August 14, 2006
    Publication date: November 19, 2009
    Applicant: Crystal IS, Inc.
    Inventors: Leo J. Schowalter, Joseph A. Smart, Shiwen Liu, Kenneth E. Morgan, Robert T. Bondokov, Timothy J. Bettles, Glen A. Slack
  • Publication number: 20080187016
    Abstract: Semiconductor structures are fabricated to include strained epitaxial layers exceeding a predicted critical thickness thereof.
    Type: Application
    Filed: January 25, 2008
    Publication date: August 7, 2008
    Inventors: Leo J. Schowalter, Joseph A. Smart, James R. Grandusky, Shiwen Liu
  • Publication number: 20080182092
    Abstract: Bulk single crystal of aluminum nitride (AlN) having an a real planar defect density?100 cm?2 Methods for growing single crystal aluminum nitride include melting an aluminum foil to uniformly wet a foundation with a layer of aluminum, the foundation forming a portion of an AlN seed holder, for an AlN seed to be used for the AlN growth. The holder may consist essentially of a substantially impervious backing plate.
    Type: Application
    Filed: January 17, 2008
    Publication date: July 31, 2008
    Applicant: Crystal IS, Inc.
    Inventors: Robert T. Bondokov, Kenneth E. Morgan, Leo J. Schowalter, Glen A. Slack
  • Publication number: 20080134957
    Abstract: A crucible for growing III-nitride (e.g., aluminum nitride) single crystals is provided. The crucible includes an elongated wall structure defining an interior crystal growth cavity. Embodiments include a plurality of grains and a wall thickness of at least about 1.5 times the average grain size. In particular embodiments, the crucible includes first and second layers of grains the first layer including grains forming an inside surface thereof and the second layer being superposed with the first layer. The crucible may be fabricated from tungsten-rhenium (W—Re) alloys; rhenium (Re); tantalum monocarbide (TaC); tantalum nitride (Ta2N); hafnium nitride (HfN); a mixture of tungsten and tantalum (W—Ta); tungsten (W); and combinations thereof.
    Type: Application
    Filed: March 23, 2007
    Publication date: June 12, 2008
    Applicant: Crystal IS, Inc.
    Inventors: Leo J. Schowalter, Glen A. Slack