Patents by Inventor Leo V Lewis

Leo V Lewis has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10947859
    Abstract: A clearance control arrangement (26) for a rotor (28) comprising a segment assembly (33) spaced radially inwards from a casing (32) and defining a radial clearance (42) between the rotor (28) and the segment assembly (33). A front carrier (35a) and a rear carrier (35b) supporting the segment assembly (33). A heat transfer cavity (48) formed between the carriers (35a, 35b), the segment assembly (33) and the casing (32). A settling chamber (60) formed adjacent to the casing (32) and upstream of the heat transfer cavity (48). The clearance control arrangement (26) is configured to receive air into the settling chamber (60) and thence to deliver it to the heat transfer cavity (48).
    Type: Grant
    Filed: June 1, 2018
    Date of Patent: March 16, 2021
    Assignee: ROLLS-ROYCE plc
    Inventors: Leo V. Lewis, Vinod Gopalkrishna
  • Patent number: 10641122
    Abstract: An arrangement for a gas turbine engine that includes a turbine blade configured to rotate about an axis, a casing radially outside of the turbine blade, and a carrier segment mounted to the casing so as to define a first impingement space therebetween. The carrier segment is positioned radially outside the turbine blade and includes a first impingement carrier wall, a main carrier wall, and a cooling chamber. The first impingement carrier wall is adjacent to and radially inside of the first impingement space, and the first impingement carrier wall includes a first aperture. The main carrier wall is radially inside of the first impingement carrier wall. The cooling chamber is radially inside of the main carrier wall. Additionally, an intermediate chamber is disposed radially between the cooling chamber and the first impingement space. A second aperture is configured to allow ingress of air into the intermediate chamber.
    Type: Grant
    Filed: August 6, 2018
    Date of Patent: May 5, 2020
    Assignee: ROLLS-ROYCE PLC
    Inventor: Leo V. Lewis
  • Patent number: 10626800
    Abstract: A case cooling calibration system for a gas turbine engine includes a rotor casing, and a stage, rotatably mounted within the rotor casing. The rotor-casing includes in-series fluid communication, a duct, a flow control valve, and a manifold. The valve regulates an air flow through the duct to the manifold, which is arranged radially outwardly around the casing radially coplanar with the rotor stage. A temperature sensing apparatus is positioned on the rotor casing, radially outwardly of the rotor stage. A controller regulates the valve in a stepwise manner providing a variable cooling air-flow to the rotor-casing. A processor calculates a correction depending on a comparison between the rotor casing temperature and a predicted rotor-casing temperature for a given engine power condition. An engine controller controls the valve depending on the correction characteristic to maintain a predetermined operational radial clearance between the rotor-stage and the rotor-casing.
    Type: Grant
    Filed: September 27, 2016
    Date of Patent: April 21, 2020
    Assignee: ROLLS-ROYCE plc
    Inventors: Jonathan E Holt, Leo V Lewis
  • Patent number: 10208617
    Abstract: A carrier segment of a carrier section for circumscribing an array of circumferentially spaced turbine blades of a gas turbine engine, the blades being disposed radially inwardly of a turbine casing, the carrier segment including a carrier wall disposed radially inwardly of the casing and radially outwardly of the turbine blades, and the carrier wall including one or more portions facing the casing, wherein at least one of the one or more portions of the carrier wall is provided with one or more impingement apertures therein for passage therethrough of air of a predetermined temperature, heating air, from a feed source into impingement onto the turbine casing. The application of heating air onto the casing during transient stages of enhanced engine power, e.g. during step climbs, results in better matching of radial expansion of the casing relative to the turbine blades, thereby enabling improved blade tip clearance control.
    Type: Grant
    Filed: December 14, 2015
    Date of Patent: February 19, 2019
    Assignee: ROLLS-ROYCE plc
    Inventors: Simon Lloyd Jones, Leo V. Lewis
  • Publication number: 20180347391
    Abstract: A clearance control arrangement (26) for a rotor (28), the arrangement comprising a rotor and a casing (32) radially outside the rotor. An annular array of segment assemblies (33) mounted to the casing and radially spaced from the rotor by a clearance (42). Each segment assembly comprising a heat transfer cavity (48) radially adjacent to the casing. A birdmouth cavity (66) towards the rear of the segment assembly. A bypass hole (68) configured to deliver air to the birdmouth cavity to reduce the amount of air which leaks from the heat transfer cavity to the birdmouth cavity.
    Type: Application
    Filed: June 1, 2018
    Publication date: December 6, 2018
    Applicant: ROLLS-ROYCE plc
    Inventors: Leo V. LEWIS, Simon PITT
  • Publication number: 20180347392
    Abstract: A clearance control arrangement (26) for a rotor (28) comprising a segment assembly (33) spaced radially inwards from a casing (32) and defining a radial clearance (42) between the rotor (28) and the segment assembly (33). A front carrier (35a) and a rear carrier (35b) supporting the segment assembly (33). A heat transfer cavity (48) formed between the carriers (35a, 35b), the segment assembly (33) and the casing (32). A settling chamber (60) formed adjacent to the casing (32) and upstream of the heat transfer cavity (48). The clearance control arrangement (26) is configured to receive air into the settling chamber (60) and thence to deliver it to the heat transfer cavity (48).
    Type: Application
    Filed: June 1, 2018
    Publication date: December 6, 2018
    Applicant: ROLLS-ROYCE plc
    Inventors: Leo V. LEWIS, Vinod GOPALKRISHNA
  • Publication number: 20180340442
    Abstract: An arrangement for a gas turbine engine that includes a turbine blade configured to rotate about an axis, a casing radially outside of the turbine blade, and a carrier segment mounted to the casing so as to define a first impingement space therebetween. The carrier segment is positioned radially outside the turbine blade and includes a first impingement carrier wall, a main carrier wall, and a cooling chamber. The first impingement carrier wall is adjacent to and radially inside of the first impingement space, and the first impingement carrier wall includes a first aperture. The main carrier wall is radially inside of the first impingement carrier wall. The cooling chamber is radially inside of the main carrier wall. Additionally, an intermediate chamber is disposed radially between the cooling chamber and the first impingement space. A second aperture is configured to allow ingress of air into the intermediate chamber.
    Type: Application
    Filed: August 6, 2018
    Publication date: November 29, 2018
    Applicant: ROLLS-ROYCE plc
    Inventor: Leo V. LEWIS
  • Publication number: 20170114725
    Abstract: A case cooling calibration system for a gas turbine engine comprises a rotor casing, and a rotor stage, rotatably mounted within the rotor casing. The rotor casing comprises in series fluid communication, a duct, a flow control valve, and a manifold. The valve is operable to regulate an air flow through the duct to the manifold, with the manifold arranged radially outwardly around the casing radially coplanar with the rotor stage. A temperature sensing apparatus is positioned on the rotor casing, radially outwardly of the rotor stage. A controller is operable to regulate the valve in a stepwise manner to provide a variable cooling air flow to the rotor casing. A processor is operable to calculate a correction characteristic in dependence on a comparison between the rotor casing temperature and a predicted rotor casing temperature for a given engine power condition.
    Type: Application
    Filed: September 27, 2016
    Publication date: April 27, 2017
    Applicant: ROLLS-ROYCE plc
    Inventors: Jonathan E. HOLT, Leo V. LEWIS
  • Patent number: 8734090
    Abstract: A rotor blade tip clearance control apparatus for a gas turbine engine includes a plurality of circumferentially distributed segments which form an annular shroud surrounding the outer tips of a row of rotor blades. A mechanical arrangement is operatively connected to the segments. Actuation of the arrangement causes the segments to move in a radial direction thereby controlling a clearance between the segments and the outer tips. A case cooling system supplies cooling air to an engine case to which the segments are mounted. The cooling air regulates thermal expansion of the case and thereby also controls the clearance between the segments and the outer tips.
    Type: Grant
    Filed: January 19, 2010
    Date of Patent: May 27, 2014
    Assignee: Rolls-Royce PLC
    Inventor: Leo V. Lewis
  • Patent number: 8721257
    Abstract: A gas turbine engine has a row of circumferentially spaced rotor blades and a plurality of seal segments circumscribing the rotor blade tips and attached to a radially inward side of a casing of the engine. The seal segments are spaced from the casing by a spacing cavity. A flow of relatively hot cooling air is routed to the spacing cavity to cool the seal segments. The engine has an external cooling arrangement for impinging relatively cold cooling air on a radially outward side of the casing. The engine has a wall containing a plurality of through-holes which is attached to a radially inward side of the casing adjacent the seal segments. The wall is spaced from the casing to define a heating control chamber between the wall and the casing. The engine has one or more closable ducts which allow air to be exhausted from the heating control chamber.
    Type: Grant
    Filed: March 17, 2011
    Date of Patent: May 13, 2014
    Assignee: Rolls-Royce PLC
    Inventors: Leo V. Lewis, Marko Bacic
  • Patent number: 8688245
    Abstract: A method of controlling a system that has a finite execution time in the optimization of a cost function: J = ? i = 1 N ? F ? ( u ? ( k + i | k ) , y ? ( k + i | k ) ) , where N is selected such that J is convergent; k+i is the time in the future after the passage of i time increments; u(k+i|k) and y(k+i|k) are restricted to values of the respective control variables u and performance variables y that are compatible with predetermined system operational constraints; and for each time increment i=1 . . . N, values for F(u(k+i|k), y(k+i|k)) are calculated using a system model M to determine y(k+i|k) for a plurality of respective discrete values of u(k+i|k) that are limited to and representatively sampling the range of possible values of u that are compatible with the predetermined system operational constraints, J being optimised by identifying the combination {u(k+1|k),u(k+2|k), . . .
    Type: Grant
    Filed: July 5, 2011
    Date of Patent: April 1, 2014
    Assignee: Rolls-Royce PLC
    Inventors: Marko Bacic, Leo V Lewis
  • Patent number: 8555654
    Abstract: A gas turbine engine has in flow series a compressor section, a combustor, and a turbine section. The engine includes a turbine section rotor disc, and a stationary wall forward of a front face or rearward of a rear face of the rotor disc. The wall defines a cavity between the stationary wall and the rotor disc, and has a plurality of air entry nozzles through which cooling air can be delivered into the cavity at an inlet swirl angle. The engine further includes a cooling air supply arrangement which accepts a flow of compressed air and supplies the compressed air to the nozzles for delivery into the cavity. The cooling air supply arrangement and the nozzles are configured such that the inlet swirl angle of the air delivered into the cavity can be varied between a first inlet swirl angle and a second inlet swirl angle.
    Type: Grant
    Filed: February 17, 2012
    Date of Patent: October 15, 2013
    Assignee: Rolls-Royce, PLC
    Inventors: Leo V. Lewis, Timothy J. Scanlon
  • Patent number: 8545175
    Abstract: Some embodiments control rotor blade over-tip leakage of a working fluid in a rotating machine, which includes a circumferential row of rotor blades. A circumferential row of seal segments seal with the radially outer tips of the rotor blades to reduce over-tip leakage of the working fluid. The seal segments have an inboard abradable layer adapted to be abraded by the blade tips to form a wear track for the blade tips. Tip wearing bodies are adapted to wear down the blade tips. The abradable layer thickness and cold build radial positions of the blade tips, seal segments, and tip wearing bodies are arranged such that, during running-in of the machine, a wear track having a uniform radius is formed in the abradable layer by the blade tips, and the tip wearing bodies wear down the blade tips to provide a uniform blade tip radius.
    Type: Grant
    Filed: June 29, 2010
    Date of Patent: October 1, 2013
    Assignee: Rolls-Royce PLC
    Inventors: Leo V Lewis, Bengt E G Blidmark
  • Publication number: 20120227414
    Abstract: A gas turbine engine has in flow series a compressor section, a combustor, and a turbine section. The engine includes a turbine section rotor disc, and a stationary wall forward of a front face or rearward of a rear face of the rotor disc. The wall defines a cavity between the stationary wall and the rotor disc, and has a plurality of air entry nozzles through which cooling air can be delivered into the cavity at an inlet swirl angle. The engine further includes a cooling air supply arrangement which accepts a flow of compressed air and supplies the compressed air to the nozzles for delivery into the cavity. The cooling air supply arrangement and the nozzles are configured such that the inlet swirl angle of the air delivered into the cavity can be varied between a first inlet swirl angle and a second inlet swirl angle.
    Type: Application
    Filed: February 17, 2012
    Publication date: September 13, 2012
    Applicant: ROLLS-ROYCE PLC
    Inventors: Leo V. LEWIS, Timothy J. SCANLON
  • Publication number: 20120022838
    Abstract: A method of controlling a system that has a finite execution time in the optimisation of a cost function: J = ? i = 1 N ? F ? ( u ? ( k + i | k ) , y ? ( k + i | k ) ) , where N is selected such that J is convergent; k+i is the time in the future after the passage of i time increments; u(k+i|k) and y(k+i|k) are restricted to values of the respective control variables u and performance variables y that are compatible with predetermined system operational constraints; and for each time increment i=1 . . . N, values for F(u(k+i|k), y(k+i|k)) are calculated using a system model M to determine y(k+i|k) for a plurality of respective discrete values of u(k+i|k) that are limited to and representatively sampling the range of possible values of u that are compatible with the predetermined system operational constraints, J being optimised by identifying the combination {u(k+1|k),u(k+2|k), . . .
    Type: Application
    Filed: July 5, 2011
    Publication date: January 26, 2012
    Applicant: ROLLS-ROYCE PLC
    Inventors: Marko BACIC, Leo V. LEWIS
  • Publication number: 20110229306
    Abstract: A gas turbine engine has a row of circumferentially spaced rotor blades and a plurality of seal segments circumscribing the rotor blade tips and attached to a radially inward side of a casing of the engine. The seal segments are spaced from the casing by a spacing cavity. A flow of relatively hot cooling air is routed to the spacing cavity to cool the seal segments. The engine has an external cooling arrangement for impinging relatively cold cooling air on a radially outward side of the casing. The engine has a wall containing a plurality of through-holes which is attached to a radially inward side of the casing adjacent the seal segments. The wall is spaced from the casing to define a heating control chamber between the wall and the casing. The engine has one or more closable ducts which allow air to be exhausted from the heating control chamber.
    Type: Application
    Filed: March 17, 2011
    Publication date: September 22, 2011
    Applicant: ROLLS-ROYCE PLC
    Inventors: Leo V. LEWIS, Marko BACIC
  • Patent number: 8002517
    Abstract: Sensors (32, 52, 72) for determining a gap between a conductive member (34, 54, 74) such as a blade in a gas turbine engine and a seal segment (31, 51) are known to use capacitive variants in order to create an electrical signal indicative of the gap width. Thermal disparities can create problems with regard to sensor aging and accuracy. By creating a sensor incorporating a metal rod (33, 53, 74) typically integrally formed or associated with the seal segment (31, 51) and coupled through inductive coupling loops (35, 36; 55, 56; 75) it is possible to create a tuned circuit with a Q value which is more stable and therefore acceptable with regard to producing more accurate results at elevated temperatures with less problems with regard to thermal disparities.
    Type: Grant
    Filed: October 2, 2007
    Date of Patent: August 23, 2011
    Assignee: Rolls-Royce PLC
    Inventors: Anthony G. Razzell, Lee Mansfield, Leo V. Lewis
  • Publication number: 20110002771
    Abstract: A system is provided for controlling rotor blade over-tip leakage of a working fluid in rotating machine. The system has a circumferential row of rotor blades, and a circumferential row of seal segments for sealing with the radially outer tips of the rotor blades to reduce over-tip leakage of the working fluid. The seal segments have an inboard abradable layer which is adapted to be abraded by the blade tips to form a wear track for the blade tips. The system further has one or more tip wearing bodies which are adapted to wear down the blade tips. The thickness of the abradable layer and the cold build radial positions of the blade tips, seal segments and tip wearing bodies are arranged such that, during running-in of the machine, a wear track having a uniform radius is formed in the abradable layer by the blade tips, and the tip wearing bodies also wear down the blade tips to provide a uniform blade tip radius.
    Type: Application
    Filed: June 29, 2010
    Publication date: January 6, 2011
    Applicant: ROLLS-ROYCE PLC
    Inventors: Leo V. LEWIS, Bengt E G BLIDMARK
  • Publication number: 20100209231
    Abstract: A rotor blade tip clearance control apparatus for a gas turbine engine includes a plurality of circumferentially distributed segments which form an annular shroud surrounding the outer tips of a row of rotor blades. A mechanical arrangement is operatively connected to the segments. Actuation of the arrangement causes the segments to move in a radial direction thereby controlling a clearance between the segments and the outer tips. A case cooling system supplies cooling air to an engine case to which the segments are mounted. The cooling air regulates thermal expansion of the case and thereby also controls the clearance between the segments and the outer tips.
    Type: Application
    Filed: January 19, 2010
    Publication date: August 19, 2010
    Applicant: ROLLS-ROYCE PLC
    Inventor: Leo V. Lewis
  • Patent number: 7775764
    Abstract: A rotor assembly for a gas turbine engine, the rotor assembly comprises at least two rotors defining a cavity therebetween. A first rotor defines a cooling air inlet in its radially inward portion. A second rotor defines a cooling air outlet in its radially outward portion, such that the cooling air passes radially outwardly through the cavity.
    Type: Grant
    Filed: February 6, 2007
    Date of Patent: August 17, 2010
    Assignee: Rolls-Royce plc
    Inventors: Guy D Snowsill, Timothy J Scanlon, Colin Young, Leo V Lewis